The finishing technology area has information on blast cleaning machines, cleaning and degreasing machines, deburring machines, drying systems, grinders, ovens, polishing and sanding machines, painting equipment, powder coating equipment, and vibratory finishing machines.
April 28, 2016
Situation Eisen- und Stahlhandel Straub GmbH, a family-owned company based in Lichtenau, Germany, processes more than 4,000 tons of steel per month. The core business is cutting and bending concrete reinforcement steel and cutting, drilling, and sandblasting steel profiles. The company also...
April 18, 2016
Establishing an effective plating process for demanding applications is one thing; running a successful plating business is something else altogether. The former requires technical know-how; the latter requires soft skills and business acumen. Gatto Industrial Platers has established itself as adept at both of these endeavors.
March 1, 2016
When Quality Industries' 20-year-old pretreatment and powder coat system reached the point t which repairing it was too costly, the manufacturer replaced it with new automated system that was less waste-producing and faster. Upgrading its finishing process is part of the La Vergne, Tenn.-based fabricator's strategy to become a world-class supplier.
January 4, 2016
Boosting first-pass transfer efficiency should be the goal of any fabricating shop that runs a powder coating line. It prevents material waste and improves final coating quality. The fabricator just needs to stay on top of a few key variables in the powder coating operation to achieve better coating application.
November 30, 2015
Metal fabricators are pressed for time, so many don’t dedicate the time to conduct a thorough analysis of something as trivial as abrasive disc usage. That’s a mistake, because a few simple steps can produce momentum that makes a more formal investigation into abrasive usage hard to ignore.
November 9, 2015
JBT FoodTech’s Sandusky, Ohio, operation was struggling with its deburring activities. A production requirement, deburring was occupying skilled labor that was needed elsewhere in the facility. An automated deburring machine proved to be the answer for the company’s production dilemma.
October 27, 2015
Electropolishing isn’t necessarily a standalone process; it often complements mechanical finishing. This article examines how two processes provide levels of smoothness, cleanliness, and corrosion resistance beyond those provided by mechanical finishing alone, as it applies to stainless steel base materials.
August 24, 2015
Typically, fabricators have had to choose between an aggressive cutting disc that is thrown away at the end of each shift or a long-lived disc that usually doesn't cut as well and causes the operator to push more while handling the power tool. Weiler Corp. has developed its X3 technology to bridge that gap.
July 27, 2015
According to LaRoux K. Gillespie, author of SME's Deburring and Edge Finishing Handbook, a shop can establish its own deburring standard, with the absence of one official standard in U.S. industry. It’s just a matter of communicating the specifics of the final edge finish.
July 15, 2015
Horsch Maschinen GmbH, an agriculture implements manufacturer, experienced corrosion problems related to the tubular couplers used for its hydraulic systems. It switched to couplers manufactured by Voss Fluid GmbH, which are much better at standing up to the corrosive effects of common fertilizers.
May 6, 2015
A shop’s finishing team has the time and resources it needs to work safely. Time comes from proper scheduling and incentives that promote safe work practices. The resources come from five key areas: working environment, personal protection, fixturing and ergonomics, tools and abrasives, and power sources.
January 21, 2015
When fabricators need to remove lubricants or corrosion inhibitors from tube or pipe, they have no shortage of choices, both mechanical and chemical. However, they have a third option: Thermal. The intense heat developed in a plasma cleaning processes makes greases, oils, and contaminants inert.
January 8, 2015
Like any manufacturing process, powder coating has the potential to be dangerous if the right safety precautions haven’t been taken. By referencing a few key standards, a manufacturer can keep the powder coating line going and the operators safe.
October 16, 2014
R & B Wagner, Milwaukee, has had a primary role in the construction industry for more than 100 years. From its early days as a blacksmith shop, the company has grown to become a designer and manufacturer of handrail components and systems; a contract manufacturer for OEMs; and a first-rate finishing company, providing top-notch polishing services for other fabricators and manufacturers. Manufacturing Operations Manager Kane Behling and President Rick Kettler shared the company’s story with Editor Eric Lundin.
September 15, 2014
As more metal fabricators look to increase value-added activities, they are considering adding a powder coating line. Before they do that, however, they need to know what's involved. They need to select a system that fits a specific footprint, can deliver the customers’ surface appearance and corrosion protection requirements, and meets budget constraints. In other words, they really need to do their homework.