March 10, 2014
SMAW electrodes are magnets for moisture if they aren’t properly stored, maintained, or handled. Moisture—hydrogen—can ultimately lead to cracks when deposited into the weld puddle. You can minimize moisture pickup with proper electrode storage and handling procedures to ensure that consumables operate at optimal levels.
March 3, 2014
It’s no secret that Düsseldorf’s biennial tube and pipe expo, TUBE®, is a good way to gauge the industry’s health. The expo is 3 percent larger in 2014 than it was in 2012, and the exhibitors interviewed for this article expect good things from the industry in the coming year. These in-depth perspectives also revealed that upheaval in the U.S. energy industry is leading to changes that will have repercussions for decades.
February 28, 2014
The 80/20 management method seeks to maximize results—such as sales or profits—by systematically deploying available resources only to the drivers that have the most impact. It sounds straightforward, but columnist Dick Kallage explains why this management approach is sometimes hard to execute.
February 24, 2014
From 2010 through early 2013, thefabricator.com profiled various metal fabricating shops in “The Fabricator Spotlight.” How have these businesses fared since their profiles were published? Here’s a look at two profiled at the beginning of 2010: Barnes Metalcrafters and Brown Dog Welding.
February 24, 2014
Lean manufacturing may have once been little more than a buzzword, but it is way of life for many in the metal fabrication industry. Meanwhile, the pursuit of quality is as critical as ever. Conference facilitators and participants discussed how these can go hand-in-hand at the 2013 EDTR roundtable event, Lean Manufacturing and the Quality Imperative, Sept. 15-17, Silverton, Ore. The outcome was a series of stories and tips that any fabricator could use to run leaner and maintain a quality product.
February 10, 2014
Metal sculptor Roy Mackey took a long, circuitous route to become an artist, and occupies an unusual niche. With no specific art classes or vocational education in his background, he learned metalworking bit by bit, and spends quite a bit of his time making sculptures that are realistic, but too unusual to represent real objects.
February 4, 2014
At Fisher-Barton South Carolina, historically a stamping operation, now gets half of its revenue from products that use metal fabrication. But there's not a stamping and fabricating "side" to the business. In fact, the part flow shows just how complementary fabrication and stamping can be.
February 3, 2014
After 60 years in business, Superior Tube Co. Inc. found itself at a crossroads. The recession of the early 2000s had taken a toll on U.S. manufacturing, and many companies feared the growing threat from newly industrializing, low-wage countries. The company’s management came up with a strategy to update its manufacturing practices, upgrade its equipment, and prepare its workforce for the challenges associated with global competition. The result, compressing about 15 years’ worth of changes into just two years, has propelled the company forward and earned it the 2014 TPJ Industry Award.
February 3, 2014
How does a small western Michigan fabricating shop evolve into a key metal parts supplier to some of the most demanding OEM customers in the world? It is committed to lean manufacturing principles and has made strategic investments in new fabricating technology, but most of all, it has engaged employees that are comfortable with changes that come with continuous improvement efforts.