February 23, 2017 | By Kate Bachman
he type of cleaning solutions and lubricants a stamping manufacturer uses during and after forming determines whether it must dispose of them as hazardous waste, which requires transporting them to an off-site haz waste facility or simply discharge them to on-site sewering systems. Here is what to look for in ecofriendly metalworking fluids.
November 18, 2016 | By Nicholas Miller
Profitable part processing begins with a small footprint. a compact coil line does not need a loop and pit because the coil is mounted above the leveler and feeding mechanisms. A compact line has many of the same capabilities as a conventional line but occupies less floor space and, often, with simplified operation. Even at its small size—less than half the size of a standard line—it can handle thick and strong materials. These floor-space savers can process coils up to 20 tons with widths up to 59 inches (1,500 millimeters) and thicknesses between 0.031 and 0.47 in. (0.8 and 12 mm).
September 14, 2016 | By Tim Heston
EWI’s Buffalo Manufacturing Works, which opened in 2015, has resources covering all seven major categories of additive manufacturing. But having access to the technology and equipment in-house is just half the story. The other half involves experts in design, materials, processes, and quality all working together to move additive technology forward.
July 8, 2016 | By Tim Heston
A camera-based automated guided vehicle may have potential in high-product-mix environments. The vehicle takes pictures of its surroundings, remembers them, and then drives itself along that path.
July 5, 2016 | By Dan Davis
Metal fabricators don’t spend a lot of time thinking about the costs associated with grinding. It’s necessary in many shops, so company management just throws labor at it. They don’t realize, however, that new ceramic alumina developments have the potential to save them money when it comes to grinding operations. The Norton Quantum 3 abrasive wheel is one such example.
March 16, 2016 | By Tim Heston
The Great Recession nearly killed J-tec Industries, a cart manufacturer in East Peoria, Ill. But the company pulled through and, thanks to its product development efforts, is now experiencing record growth. During the past two years, its workforce has doubled in size.
January 4, 2016 | By Paul Kwiatkowski
As fabricators strive to eliminate waste in the modern structural steel facility, the fab shops have taken on a new look. This definitely is not your grandfather's structural steel fabricating.
November 30, 2015
Schletter Inc., a producer of solar mounting systems, invested in an automated sheet metal storage and handling system from Volz-Stopa America Inc. for its Shelby, N.C., manufacturing facility.
October 28, 2015 | By Tom Boyer
The days of relying on operators to oversee the transfer of structural steel sections one at a time and convey each member to the proper lineal position for movement to the next operation are numbered. Automation technology is poised to make manual intervention in material handling a thing of the past.
September 8, 2015 | By Tim Heston
A marking technology—which involves the interaction between a laser, coating, and metal substrate—is designed to withstand harsh processing environments, including blast cleaning and hot-dipped galvanizing.
September 2, 2015 | By Jeffrey Dean
Delivering a large fabrication in some ways is almost as difficult as creating the piece in the first place. In many instances, the fabrication is awkward in shape and a challenge to move even a short distance. Like everything else, fabricators figure out how to do it, and these are their stories.
July 9, 2015 | By Kate Bachman
Moving scrap via beltless conveyors has been going on for awhile. But what options are available? Which are best for which applications? Do the benefits of beltless outweigh the drawbacks? Is anything new in beltless conveying technology?
March 5, 2015 | By Eric Lundin
For structural fabrication-and-construction companies, efficiency in logistics is vital. A typical column, beam, truss or joist is handled three times—first to a storage yard, then to a staging area, and finally to the semitrailer. However, this isn’t the only way to do it. Reinicke Athens Inc. recently invested in a straddle carrier from Combilift Ltd. Instead of moving one part at a time, the truck lifts and moves an entire load a time, cutting its trailer-loading time from up to 8 man-hours to as little as 30 minutes.
February 4, 2015 | By Tim Heston
Modern forming technology has made kit-based part flow much easier. But when you’re dealing with a dynamically nested sheet, with kits of different parts, pieces can get lost in the mix. Fabricators can tackle this problem with intelligent nesting and part identification.
November 10, 2014 | By Tim Heston
Three friends grew up in Sweden playing with LEGO®s and Erector sets. The creations they could make were endless, but their assembly method was pretty much standardized. Why, they asked, couldn’t a similar concept apply to material handling carts in a factory?