July 16, 2012 | By Phil Evans
The major cause of a crack is when internal stresses exceed the strength of the weld metal, the base metal, or both. Knowing the basics behind why cracks happen, a welder can prevent those cracks from occurring in the first place.
July 10, 2012 | By Amanda Carlson
Jaime Shaker, head instructor at Calumet Welding Center, is driven and tough. His goal is to push each student to strive for excellence and reject the notion that good enough is good enough.
May 25, 2012 | By Amanda Carlson
The push for lighter, corrosion-resistant components has brought aluminum to the forefront of the minds of traditional steel fabricators. Those that approach the material the same as steel often run into weld quality issues that can prove costly. But those who are committed to putting together a topnotch, aluminum-friendly system before striking an arc—from equipment and setup to material preparation and welder education—are better equipped to find success afterward.
April 16, 2012 | By Tim Heston
A career in code-level welding involves an odd concoction of hands-on work, excellent hand-eye coordination, on-the-job focus, and a dash of lawyerlike thinking. Some can be loud extroverts who get the most attention, but others can be quiet introverts. Many share a dedication to the welding craft, and the best strive to do the job right the first time.
April 11, 2012 | By Brent Williams
Cup walking, a tube or pipe gas tungsten arc welding (GTAW) technique suitable for some stainless steels, can improve weld quality. The method involves resting the torch’s cup on the workpiece and making a weaving motion across the weld joint. Used properly, it also reduces operator fatigue and can improve weld speeds.
April 3, 2012 | By Tim Heston
In a 2010 survey from the Fabricators & Manufacturers Association, respondents cited welding as the most sought-after, difficult-to-find technical skill. But at Mitchell's Specialized Fabrication, managers don't look for that experience. They look for someone with a good attitude, eager to learn.
April 3, 2012 | By Amanda D'Arcy
Metal-cored wire typically costs more than solid wire, but the benefits often offset the per-unit price. In reality, any consumable comprises a relatively small portion of overall welding costs; in fact, material and labor make up the lion’s share of welding expenditures. But in the right application, an increase in filler metal costs may lead to greater savings elsewhere.
March 20, 2012 | By Marty Rice
Welding instructor Marty Rice teaches his students to short-circuit MIG weld to create a unique coin holder, a project that provides plenty of opportunity for practice.
March 9, 2012 | By Amanda Carlson
Welding professionals of varying backgrounds share their personal journey through TIG welding; the helpful advice theyíve learned along the way; and the lessons learned from the occasional blunder.
February 28, 2012 | By Tim Heston
Owsley “Oz” Cheek--a tool and die engineer who recently launched his own fixture company--shows how he reduces fixture build costs. For instance, who says fixtures need to be made out of machined components?
February 16, 2012 | By Phil Evans, CWI
Las operaciones de fabricación no pueden permitirse largos periodos de tiempo improductivo en sus departamentos de soldadura. Afortunadamente, varias causas de tiempo prolongado de arco apagado pueden atenderse con algunos ajustes sencillos.
February 7, 2012 | By Andy Monk
Following a few guidelines when selecting and using GMAW equipment and consumables can help improve productivity and quality in your welding operation.
February 1, 2012 | By Amanda Carlson
Taking a closer look at a few new welding helmets.
January 10, 2012 | By Amanda Carlson
Welding educators discuss why SMAW still holds a relevant place within their classrooms and in today's high-tech industry.
December 9, 2011 | By Todd Bridigum
Gas tungsten arc welding isn’t the easiest process to learn. With so many things going on at once, GTAW is a little like juggling while riding a unicycle. With practice, the welder’s eye, arm, hand, and foot coordination will improve.