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Safety First - Creating an effective safety awareness program

January 16, 2003

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A successful safety awareness program continually reminds employees to work safely using proper procedures when performing all tasks. To have a real and lasting effect, the safety awareness program must be both pertinent to the specific activities of the workplace and be consistent day to day. However, the program and its messages must have enough variety so they don't become routine or mundane.

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Job Satisfaction—Part 1

January 16, 2003

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Unless you are among the privileged few-who appear to be becoming fewer by the minute as investment accounts are shrinking in value, savings are being wiped out, and credit card debt is mounting -- you'll spend many hours working for a living. How do you feel about your job and why?

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Christmas All Year

December 12, 2002

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Near Conway, Mo., alongside Interstate 44, lighted reminders of Christmas greet travelers year-round. Conway is home to the Den of Metal Arts, where owner Richard Kerb; his wife, Judy; their son, Ron; and three employees hand-fabricate and sell metal silhouettes depicting holiday signs, scenes, and characters; military, western, and sports themes; animals; and custom figures.

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Assessing developments in orbital welding—Part 2

December 12, 2002

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Orbital welding's advantages in productivity, quality, consistency, tracability, and skill level required are the driving factors behind its growth. Advances such as oxygen analyzers that prevent the weld cycle from starting until oxygen is properly purged, combined with its ability to generate a written report of each weld, form the basis for orbital welding's improved quality and tracability.

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Lasers move forward

December 12, 2002

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CO2 lasers were used predominantly for cutting flat sheet metal for many years. Advancements in laser beam quality, power, manipulation, and material handling features have propelled the CO2 laser into new areas of fabrication. Multidimensional cutting, increased cutting capacity, and the ability to cut a wider range of material types make the CO2 laser a popular thermal cutting process in today's metal fabrication industry.

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In-service weld defects, Repair, replace, or do nothing?

December 12, 2002

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Editor's Notes: In-service weld defects found in Australian refineries by an inspection team required assessment to determine the best course of action - repair, replace, or do nothing. This is the author's first-person account of the team's findings and solutions.The post-World War II period to...

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But we have always done it this way

December 12, 2002

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Some of the following story may seem somewhat strange for an article about precision sheet metal and press brake operation, but my hope is that by reading this article, you will find that history can shed some light into a few of the darker corners of press brake and press brake department...

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Case study: CO2 Lasers in job shops

December 12, 2002

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Wrayco Industries Inc., Stow, Ohio, a 20-year-old family-owned precision fabricating shop, produces steel fabricated fuel tanks, hydraulic reservoirs, and fenders for a leading heavy construction equipment manufacturer. The company employs 102 and has more than 100,000 square feet of manufacturing space.

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Testing new waters Down Under

December 12, 2002

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Capitalizing on the latest laser and information sharing technology, theAustralian auto industry is working to achieve critical mass within itsdomestic market and to take advantage of the opportunities offered bye-commerce.

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Piping in productivity

November 21, 2002

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Using orbital welding equipment led to productivity gains in one of the nation's first fusion-welded underground pipelines.

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Weighing Your Options

November 21, 2002

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Not all coil handling equipment is created equal. At first glance, conventional coil lines and straighteners-feeders seem to perform the same task, but when they are examined throoughly, these units are very different.

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The ROI for Quick Die Change

November 21, 2002

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Quick die change equipment is a capital investment, and i competes for funds with other capital investments. Therefore, it's critical to understand the benefits of implementing quick die change.

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Common tube and pipe image

Save money when ordering bends

November 21, 2002

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Bending tube and pipe has become increasingly popular throughout the metal fabrication industry. Bending inherently saves money over other fabrication methods, such as the cutting and welding of standard fittings or the use of cast elbows. However, fabricators can reduce costs further by following simple procedures while designing or ordering bends.

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Welder workstation layout

Working in a welder's wonderland

November 21, 2002

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A good welder is a lazy welder, according to Greg Lamm -- but when he says lazy, hemeans comfortable. His microwelding workstation has been set up with ergonomics inmind.

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Grip flow parts

Reducing Negative Tonnage

November 21, 2002

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Over time negative tonnage can cause significant press and die damage. Understanding the factors that influence the amount of negative tonnage can help you control it.

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