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thefabricator.com is the digital home of The FABRICATOR magazine, the metal fabricating industry’s foremost authority on manufacturing technology. Technical articles, case studies, and company profiles from The FABRICATOR and its sister publications, Practical Welding Today, The Tube & Pipe Journal, and STAMPING Journal can be found on this site. Additionally, thefabricator.com has a team of subject matter experts that write exclusively for the website, covering topics such as welding skills and metal forming basics.

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Parting the Waters

July 12, 2005 | By Kate Bachman

Hayward Pools improves punching of pool heaters using DuraBlade parting tool.

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Beyond Social Security

July 12, 2005

Lost in the debate over Social Security is that no one can live on it alone. Unfortunately, many employees lack the financial savvy to manage their money and plan for retirement. Business can and should address this issue with its employees. To provide for tomorrow's retirees we need to educate workers on how to manage their money today.

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Beyond Tool and Die

July 12, 2005 | By Dan Davis

BTD made its first investments in tube fabricating equipment, including a BLM-Adige 803D tube laser cutting system, in 2003. Now tube fabricating accounts for roughly 15 percent of its total business. The story is short, but not so sweet. Paul Gintner, CEO of Detroit Lakes,...

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Retrofitting a press for quick die change

July 12, 2005 | By Ron Demonet

Reducing die changeover times is mandatory to become a world-class stamping operation. The most practical way to accomplish it is through careful evaluation of pressroom needs, and the implementation of cost-effective die change equipment and procedures. In today's manufacturing environment, lean budgets are a way of life, which makes retrofitting die change equipment a cost-effective approach.

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How one shop benefited from abrasive waterjet technology

July 12, 2005 | By Dr. John H. Olsen

Triplex Systems found that using abrasive waterjet cutting technology combined with a hole-and-tab technique to fabricate its products helped eliminate machining operations and reduced costs.

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To buy or not to buy?

July 11, 2005 | By Eric Lundin

Metalen Verhoestraete, a metal service center in Roeselare, Belgium, needed a laser, but not just any laser would do. Because many of the company's clients had 3- and 4-meter lasers, Metalen sought a laser that had a much longer bed so it would not compete with its customers.

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How to choose the consumables you use - Part I

June 14, 2005 | By Bill Giese

Editor's Note: This article, which covers consumables for gas metal arc welding, is the first installment of a two-part article. Part II discusses gas tungsten arc welding consumables.

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Die Basics 101: Part II

June 14, 2005 | By Art Hedrick

Figure 1EmbossingAll forming operations deform sheet material by exposing it to tension, compression, or both. Most part defects, such as splits and wrinkles, occur in forming operations. Successful sheet metal forming relies heavily on the metal's mechanical properties. The metal being formed must...

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How sleep deprivation affects work performance

June 14, 2005 | By Vicki Bell

The U.S. Department of Labor's Bureau of Labor Statistics reported that in 2003 the average U.S. male slept 8.48 hours in a 24-hour period. The average U.S. female slept 8.65 hours. While both averages surpass the recommended eight hours for adults, recent studies indicate that the vast majority of...

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Tube Hydroforming Design Flexibility—Part VIII: Dimensional Stability

June 14, 2005 | By Gary Morphy

Whether they are producing automobiles or hydroforming press parts, designers, manufacturers, and assembly personnel are very concerned about dimensional stability. Surfaces and holes must be located in a specified range and smaller is better. Concern escalates as the drive to improve quality and reduce build tolerances and problems increases.

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Fatigue Failures

June 14, 2005 | By Elia Levi

Fatigue causes the majority of mechanical element failures in structures and machinery. It is important to understand the causes of the failure and how to prevent or repair it.

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The blades of Don Fogg—a cut above

June 14, 2005 | By Bob Nichols

This 11.375-in. blade was forged from 1095 steel; the habaki* is made from 40 percent shibuichi, gold-plated nickel silver seppa, and Damascus tsuba.*See glossary at the end of the article for swordsmithing terms. Photo courtesy of Don Fogg.What is it about forged and polished steel sharpened to an...

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Reoiling technologies for stampers:

June 14, 2005 | By Douglas Goetz

The stamping environment has been host to numerous attempts at process improvements over the past few years—some very successful, others discarded as unappealing lessons learned.

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Die lubrication: the big picture

June 14, 2005 | By Steven Rainwater

When considering a die lubrication method, you should be sure to evaluate its effect on your entire operation. While most of us focus on how lubrication affects just the manufacture of parts, a close look reveals that it affects many other aspects of running a plant. However, many of them are not obvious.

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Band sawing in short order

June 14, 2005 | By Dave Burkhart

Many metal fabricators, machine manufacturers, welding repair shops, and steel service centers encounter unique metal separation problems, particularly with band sawing. They often have to cut a variety of metal grades, shapes, and sizes with only a few band saw machines.

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