thefabricator.com is the digital home of The FABRICATOR magazine, the metal fabricating industry’s foremost authority on manufacturing technology. Technical articles, case studies, and company profiles from The FABRICATOR and its sister publications, Practical Welding Today, The Tube & Pipe Journal, and STAMPING Journal can be found on this site. Additionally, thefabricator.com has a team of subject matter experts that write exclusively for the website, covering topics such as welding skills and metal forming basics.
October 11, 2005 | By Dirk Petring, Ph.D.
Today's laser sources have the power and beam quality needed to cut and join metal in an expeditious and repetitious manner. The market demands that type of flexible production, so those characteristics are basic requirements in modern laser devices. The market demands also have promoted the idea of multifunctional processing. That has led to the development of a combination head capable of laser cutting and welding 3-D metal work pieces.
September 13, 2005 | By Daniel J. Schaeffler
Part I of this two-part series presented an overview of advanced high-strength steels (AHSS). This article addresses issues encountered when processing these grades.Using AHSS in appropriate applications offers opportunities for reduced product weight, enhanced crash performance, manufacturing...
September 13, 2005 | By Daniel J. Schaeffler
Understanding and compensating for the challenges associated with processing advanced high-strength steels (AHSS) can help you minimize springback, edge cracking, trimming, wrinkling, and die wear.
September 13, 2005 | By John J. Pavelec
When properly selected and utilized, single-cut die sets can produce top-quality cut ends on square and rectangular tubing. This article discusses the criteria for selecting and using the die sets to achieve the best results.
September 13, 2005 | By David Havrilla
Although a firm grasp of laser physics, metallurgy, tooling and fixturing, weld process parameters, and part strength testing is necessary to implement laser technology in any manufacturing facility, it's also critical to think of other issues that will impact the success of your laser use. Some keys to a successful laser project include involving production personnel early in the process, choosing a laser technology advocate, considering your shop's ambient environment, using trained operators and maintenance personnel, and planning for spare parts and maintenance.
September 13, 2005 | By John Uccellini
While flashback arrestors help prevent backfires and flashbacks in oxyfuel torches, no device replaces the necessity for safe operating practices and properly maintained oxyfuel torch equipment.
September 13, 2005 | By Bob Szabo
The quality of resistance-welded components depends on the weld schedule, which comprises several machine settings. Although many resistance welding machine and electrode suppliers offer standard weld schedules for common metal combination, special weld schedules often are necessary to address increased use of special metals, joint combinations, coatings, and weld-through sealants and adhesives.
September 13, 2005 | By Brad Jeffery
Tools are subject to extreme wear during AHSS forming. Using the right lubricant can help increase tool life.
September 13, 2005 | By Kate Bachman
Evidence that stainless steel has potential as a material for automotive components—for its high strength-to-weight ratio for overall weight reduction, good dent performance, corrosion resistance, and formability—was presented by ISSF members at the SAE International™ 2004 SAE World Congress, in Detroit.
September 13, 2005 | By Eric Lundin
China has been in the news extensively during the past couple of years, and developments in 2005 have intensified the focus on the world's most populous country. Chinese companies Hair and China National Offshore Oil Co. put in bids on U.S. companies (Maytag and Unocal); meanwhile, the People's Bank of China unhooked the yuan from the dollar in favor of linking the yuan to a basket of foreign currencies. This is the perfect time to embark on a tour to get a better understanding of the country's manfacturing capabilities, so FMA, TPA, and Thermatool Corp. teamued up to organize the tube- and pipe-oriented tour of the country.
September 13, 2005 | By Darwyn Jones
One way to avoid dimpling and deburring while making holes in tube and pipe is use annular cutters. Because annular cutters are hollow, there is no dead-zone resistance to overcome. Knowing how to use an annular cutter and what to watch for can help avoid problems and extend tool wear.
September 13, 2005 | By William J. Kohley
Spray systems often are regarded as simple on-off valve and regulation systems. In reality, though, spray nozzles are precision components designed to yield very specific performance under specific process conditions. Just because nozzles are spraying doesn't mean that they are spraying precisely, and precision spray performance makes a difference in throughput, quality, and bottom-line profits
September 13, 2005 | By Ninad Nargundkar
This study illustrated that, when the thickness and stress-strain curve of the sheet material are known, it is possible to predict with acceptable accuracy the bend allowance, springback angle, and punch stroke to obtain the desired final product dimensions.
September 13, 2005 | By John Meyer
When BMW Dingolfing (Germany) decided to modernize one of its transfer presses, the desired benefits included increased line availability, increased production through the use of an electronic transfer system, and reduced maintenance. However, one of its highest priorities was to minimize or eliminate the risk of production loss caused by interruptions to the power supply.
September 13, 2005 | By Stephanie Vaughan
Being a good welder often means more than on-the-job performance. Whether it's volunteering to help others or otherwise giving back to one's community, these welders are examples of so many who take their time to give of themselves on the job — and outside the office.