thefabricator.com is the digital home of The FABRICATOR magazine, the metal fabricating industry’s foremost authority on manufacturing technology. Technical articles, case studies, and company profiles from The FABRICATOR and its sister publications, Practical Welding Today, The Tube & Pipe Journal, and STAMPING Journal can be found on this site. Additionally, thefabricator.com has a team of subject matter experts that write exclusively for the website, covering topics such as welding skills and metal forming basics.
February 8, 2005 | By Vicki Bell
Health care costs have skyrocketed. While the medical community, insurance companies, and politicians address the issue, each group jockeying for the position that best serves their interests, employers are having to make serious decisions about whether they can continue to provide employee...
February 8, 2005 | By Steve Benson
Figure 1 No Triggering Device Protection In the more than 25 years that I've been in the precision sheet metal trade, I have seen many examples of safety faux pas. Most were mistakes and oversights committed because of inattentiveness, lack of training, and inexperience. However,...
February 8, 2005 | By Kate Bachman
When stamper Ultra Tool & Manufacturing, Menomonee Falls, Wis., ventured upon an opportunity to produce a unique and challenging project for one of its customers, a well-known U.S. motorcycle manufacturer, the company jumped on it and put the pedal to the metal. The road to success, however, would...
February 8, 2005
Manufacturing requires reliability and service, as John Deere Mexico found out when it researched an upgrade for manufacturing equipment. The company invested in a punch-laser combination machine and a press brake to help become a just-in-time manufacturer.
February 8, 2005 | By Mike Sammons
Experienced welders know that without the right information, it's easy to sacrifice quality, lose time, and generally become frustrated with gas tungsten arc welding (GTAW). And while there is merit in learning by trial and error, if you want to move toward precision GTAW, getting answers to 10...
February 8, 2005 | By Scot Stevens
Two weeks after the first FMA China Tour group returned to the U.S., news broke that IBM had entered into talks to sell its PC business to China's largest PC manufacturer, Lenovo. That news came as no surprise to tour participants.
February 8, 2005 | By Bernard Swiecki
The Big Three are in the midst of a decades long process— platform consolidation. While it will make them more cost-competitive with the Japanese automakers, it also will take away business from tooling and stamping suppliers.
February 8, 2005 | By Gerry Nord
Upgrading any piece of machinery can produce anxious headaches. Often we cause our own headaches by failing truly to justify the reasons to upgrade, choosing instead simply to answer the question, "Can we afford to spend the money?"Answering that question is really easy. Either the money's...
February 7, 2005
Here are some sources for manufacturing projects related to alternative energies:1. Hydrogen Fuel CellFuelCell Energy Co. - www.fce.com/site/products/manufacturing.htmlUnited Technologies - www.utcpower.comElectroChem, Inc. - www.fuelcell.comGas Technology Institute - www.gastechnology.orgATI...
So you're ready to go after the biggest customer in the world: the U.S. federal government. It's time to go to that "buyer" and "sell" your company and what it can do. But before you sell to anyone, first you need to realize whom you're dealing with. The federal government is not a single entity, but a collection of usually small buying activities that work separately to purchase or procure the items they are told to get.
January 11, 2005 | By Kate Bachman
Stamper and toolmaker Ultra Tool & Manufacturing, Menomonee Falls, Wis. had been installing basic stamping die protection for 15 years. Whisker sensors, positive stops, and, in some cases, part-out sensors comprised the limited sensor system for dies that ran in automatic mode. However, this system...
January 11, 2005 | By Dan Davis
The U.S. Department of Commerce issued a call for comments in August on whether to extend the Steel Import Monitoring and Analysis (SIMA) system and how to improve the program if it lives on. The Precision Metalforming Association (PMA) of Independence, Ohio, which represents hundreds of metal...
January 11, 2005
Editor's Note: This article is adapted from "Health Care Costs: Where Do We Go From Here?" presented by Neil Trautwein, assistant vice president, human resources policy, with the National Association of Manufacturers, at the association's Future of Manufacturing Forum July 21, 2004.
January 11, 2005 | By Dan Mennecke
Roll forming, often called open-section forming, uses successive sets of roller dies to bend a strip of steel progressively until the desired shape is achieved. This process is very similar to traditional tube- and pipemaking, but differs in that it can form more complicated sections.
January 11, 2005 | By Vicki Bell
To remain competitive in today's cutthroat economic environment, companies are doing more with fewer people. The tight job market can make even those employees whose work loads haven't increased feel they have to expend more effort—or even create an illusion of having to expend more effort—simply to keep their jobs. No longer is it just the workaholics among us who are working harder and putting in longer hours.