The arc welding technology area focuses on the most commonly used arc welding processes, mainly GMAW/MIG, GTAW/TIG, SMAW/stick, and plasma. The articles and press releases cover processes and power sources, plus all of the related items—electrodes and wire, wire feeders, fixtures, manipulators, positioners, and power sources. If you need information on personal protective gear, ventilation systems, and safety practices for welders, see our Safety coverage area.
February 7, 2006 | By Sue DiBianca
With the recent increases in gasoline and natural gas prices, more attention than ever is focused on alternative energy sources. One fabricator, Aerisyn LLC, investigated manufacturing towers for use in the wind power industry. To produce towers efficiently enough to compete against imports from Asia, Aerisyn relied on an equipment vendor that had experience in demanding fields such as aerospace, nuclear, and wind power.
February 7, 2006 | By Marty Rice
In his farewell article for thefabricator.com, reader-favorite author and welding instructor Marty Rice reflects on his life, his welding career, writing for the Web site, and his appreciation for the readers who have contacted him throughout the years. He also expresses his view about the decline of welding training programs.
Torches, cables, and cooling are three integral components in gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW) equipment, and two cooling methods – air and water – are used in their cooling systems. Although GMAW and GTAW are different processes, the advantages and disadvantages of water- and air-cooled systems are the same. For that reason, you should consider similar factors when choosing a GMAW or GTAW system.
January 10, 2006 | By Eric Lundin
Two big tradeshows, Schweissen & Schneiden (Essen, Germany) and the FABTECH® International/AWS Welding Show (Chicago) highlighted several of the trends that have emerged in the welding industry during the last couple of years. Senior Editor Eric Lundin reviews many of the recent developments in arc and laser welding, and the growing use of another joining technology, adhesive bonding.
December 13, 2005 | By Marty Rice
Welding instructor Marty Rice explains how welding power current works and how failing to follow safety practices can have shocking results. He also expands upon the information contained in "TIG welding—An overview"and discusses TIG qualities, applications, hazards, and the best way to learn TIG.
November 8, 2005
Woods Equipment Co. builds a variety of attachments and implements for agricultural, landscape, and construction vehicles. In a search to increase the productivity of its welding efforts amidst an ever-growing product line, the company discovered modular welding tables from Bluco Corp.
October 11, 2005 | By Marty Rice
Welding instructor Marty Rice explains the gas tungsten arc welding (GTAW) process, more commonly known as tungsten inert gas (TIG) welding.
September 13, 2005 | By Stephanie Vaughan
Being a good welder often means more than on-the-job performance. Whether it's volunteering to help others or otherwise giving back to one's community, these welders are examples of so many who take their time to give of themselves on the job — and outside the office.
September 13, 2005 | By Kevin Lyttle
The increased use of coated steels has resulted in an intensified search for solutions to the problems posed by joining these materials. High levels of spatter and welding fume, weld porosity, and poor bead shape are common. These problems lead to increased post-weld cleaning costs, reduced quality, greater rework, and an overall reduction in productivity. The right wire size and type, matched with the most appropriate shielding gas, can substantially improve gas metal arc welding (GMAW) performance on galvanized and coated steels.
July 12, 2005 | By Butch Weidner
For welding in the 1G position (in which the tube or pipe rotates), solid wire is traditional filler metal. However, metal-cored wire is making headway as an alternative. Metal-cored wire requires no land at the bevel, is more forgiving of welding dirty metal, produces less spatter, and allows travel speeds up to inches per minute.
June 14, 2005 | By Bob Nichols
This 11.375-in. blade was forged from 1095 steel; the habaki* is made from 40 percent shibuichi, gold-plated nickel silver seppa, and Damascus tsuba.*See glossary at the end of the article for swordsmithing terms. Photo courtesy of Don Fogg.What is it about forged and polished steel sharpened to an...
June 14, 2005 | By Stephanie Vaughan
Most people are happy just to get their thoughts down on paper. Mike Ingram takes it a step farther, capturing what he sees in his mind in the metal he shapes and welds.
April 11, 2005 | By Marty Rice
Photo courtesy of AlcoTec Wire Corp.Motorcycle- and hot rod-building shows on TV have put welding in a very positive light lately. In fact, Jesse James, the star of Discovery Channel's "Monster Garage," was named the American Welding Society (AWS) Welder of the Year because of his contributions to...
April 11, 2005 | By Steve Purnell
Figure 1Orbital gas tungsten arc welding (GTAW) has been used in many industries since its introduction in the 1950s. Developed by the aerospace industry for welding small fittings to tubes, the process was limited by its large power supplies and cumbersome fixtures suited only to workshop...
March 8, 2005 | By Stephanie Vaughan
Troy Trepanier stands next to the FastForward Fastback 1967 Mustang®, a project car restored with modifications borrowed from Ford's 2005 concept Mustang. It was made in 18 weeks with parts and accessories found and bought on eBay Motors. Troy Trepanier says his company does all the...