Arc Welding Articles

The arc welding technology area focuses on the most commonly used arc welding processes, mainly GMAW/MIG, GTAW/TIG, SMAW/stick, and plasma. The articles and press releases cover processes and power sources, plus all of the related items—electrodes and wire, wire feeders, fixtures, manipulators, positioners, and power sources. If you need information on personal protective gear, ventilation systems, and safety practices for welders, see our Safety coverage area.

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6 tips for better GTAW results

March 16, 2016 | By Mark Kadlec

Keep these tips in mind for GTAW applications to help you save time and money in rework and to help ensure a quality finished weld. Taking some extra steps in preparation and setup can help you complete the job on schedule and avoid the cost and hassle of troubleshooting or rework later in the welding process.

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Hot tubbin' and grillin'

March 2, 2016 | By Amanda Carlson

Omaha, Neb., man with the need to create found two unique uses for a couple of old '57 Chevy cars. The first, a working grill. The second, a hot tub and tabletop bar.

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Welder training—The fundamentals, Part II

February 23, 2016 | By Professor R. Carlisle "Carl" Smith

Oxyacetylene welding and brazing are among the first processes beginning welding students learn. This article focuses on the uses and techniques that may be unfamiliar to much of the welding community.

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Thinking about submerged arc welding?

February 18, 2016 | By Paul Rieder, P. Eng., Ryan Holt, P. Eng.

Knowing your applications will help you determine what auxiliary equipment you need to manipulate a submerged arc welding head and get the productivity you want.

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Arc Welding 101: Writing a WPS for an unlisted material

January 29, 2016 | By Paul Cameron

Q: Can you point me in the right direction for procedure qualification record (PQR)/welding procedure specification (WPS) testing of pipe/tube to plate for fillets and partial-joint-penetration (PJP) grooves? The joint is a bevel groove covered by a fillet. The pipe/tube is unlisted AWS D1.1...

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Add-on equipment makes a difference in SMAW

January 27, 2016 | By Amanda Carlson

An optional digital meter for SMAW power sources allows welders to lay beads within set parameters.

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Taking high heat and spatter out of nonpulsed GMAW

January 26, 2016 | By Dan Davis

Waste reduction in manufacturing helped to make Japanese manufacturing a mighty power, and that push for process improvement continues today. It was a big motivator for OTC DAIHEN to develop its Controlled Bridge Transfer-Expanded technology for robotic GMAW applications.

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Welder training: The fundamentals, Part I

January 7, 2016 | By Professor R. Carlisle "Carl" Smith

Although welder training has advanced over the years, the fundamentals remain essentially the same. What should beginning welders be taught first?

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Degree or pedigree? That is the question.

January 6, 2016 | By Eric Lundin

Metal artist Stephen Christena left Flint, Michigan, but Flint didn’t leave Christena. He has the eye of an artist, backed up by a degree, but the sturdy, industrial look he favors is testimony to his roots.

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Full remote control at the weld joint can improve productivity, safety

December 21, 2015 | By John Leisner

Advancements in remote control technology make it more beneficial to employ the technology in welding operations, particularly those that involve extended distances between the power source and the welder.

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Make way for the torch queen

December 2, 2015 | By Amanda Carlson

Contributing Editor Amanda Carlson introduces us to a former contractor who has found her niche as a welding artist and instructor.

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Arc Welding 101: For the record: Grounding, work leads are not the same

November 16, 2015 | By Paul Cameron

Q: I am writing this in regards to an article you wrote last year about grounding and grounds (“Achieving a good work lead connection,” Practical Welding Today, July/August 2014, p. 58). You mentioned that grounding to a structure should not be used if at all possible. My question is this: If...

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Using a purge dam to cut welding time for UHP applications

November 4, 2015 | By Eric Lundin

In welding high-purity and ultrahigh-purity piping systems, quite a bit of the welder’s time is idle, time spent waiting for the purge system to remove the oxygen from the system. Most purge dams mark or scratch the pipe’s ID, neither of which is acceptable on HP and UHP systems. This led to the development of a purge dam specifically for these applications.

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A new spin on welding

October 19, 2015 | By Tim Heston

SpinArc, a kind of gas metal arc welding, rotates the wire at a controlled speed, diameter, and direction. This feature reportedly improves weld quality and productivity, and it makes more types of weld joints possible.

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The new era of welding data collection

October 12, 2015 | By Joe Daniel

Welding technology developers have moved beyond simply collecting welding information for later review to creating software that allows fabricators to control production and assembly processes.

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