Automation and Robotics Articles

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Robotic welder

Don't be marginalized

October 14, 2008 | By Thomas Jaeger

Peripheral equipment for robotic welding can help maximize the effectiveness of an automated workcell and protect the investment from costly damages. Understanding peripheral equipment is the first step in getting the most out of a robotic workcell.

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Test kitchen Woodstone Corp

Automation helps ovenmaker cook up profits

September 30, 2008

What kind of a difference did an automated fabricating system make for Wood Stone Corp., Bellingham, Wash.? Before the system, the company actually had more people in the shop, and they were working 10 hour days for about 4-6 months to make fewer products than are produced today.

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New Holland Robotic Welding

A 'Case' for agility

September 26, 2008 | By Jim Berge

Case New Holland needed a flexible robotic welding, one that could continually adapt to changing market demands.

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Pulsed GTAW waveform diagram

Robotic GTAW

September 16, 2008 | By Matt Brooks

Robotic GTAW is a little-known process that has made significant advancements recently, thanks in part to the advancements made to manual GTAW that have made it more user-friendly and compatible with the environment. Applications that were once nearly impossible to accomplish can be handled with relative ease with modern GTAW systems. Even today robotic GTAW continues to improve and advance into new fields to create a better future for the welding industry.

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Welding Robot

Automating the Small

September 16, 2008 | By Geoff Lipnevicius

Robotic welding has entered the job shop market with gusto, and here's why.

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Robotic welding

Auto weld that ends well

June 17, 2008 | By Dan Davis

Robotically welding a part made sense for Tommy Gate Co./Woodbine Manufacturing, Woodbine, Iowa, so they then made plenty of cents available to invest in a robotic welding cell from Genesis Systems.

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Tube bending figure 1

Top 10 misconceptions about automation

June 15, 2008 | By Randall Liette

Fabricators frequently react to the idea of automation with powerful objections, many of which are based on information that is obsolete, incomplete, or simply incorrect. The reality is that automated systems can increase quality, profitability, and production rates; reduce costs and setup times; improve safety; simplify machine operation; and provide manufacturing flexibility.

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Robotic welding tube

Automation in tube and pipe welding

March 11, 2008 | By Chris Norris, Pat Clayton

Robots make a lot of sense for tube and pipe welding. The return on investment for a typical robot system can be seen usually within six to 24 months, depending on the parts, complexity of the system, and learning curve of the manufacturer. Quality improvements are typically seen immediately. In addition, by tracking the process, manufacturers can make changes to improve production time and determine the throughput of the system for accurate part production projections.

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Mechanized welding system

Improve your welding process with a mechanized welder

August 8, 2007 | By BUG-O Systems

A mechanized welding system from Bug-o Systems will increase production, improve product quality and work environment, reduce metal distortion and the need for material handling. The modular construction adapts to your particular job. Bug-o Systems allow for an increase in production by...

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Daihen Graph

Analyze your arc welding cost

August 8, 2007 | By OTC Daihen

Looking to purchase new arc welding power sources or robots in the near future? Need to justify your costs to get your budget approved? Read on to find out how to simply calculate return on investment (ROI) as well as expected savings.Our extensive research on arc welding cost shows that one of...

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Robotic arc welding

How to keep automated welding from 'going around in circles'

July 10, 2007 | By Jeffrey Noruk, Richard Garner

The move from manual welding to some form of machine or automated welding has been going on in all industries--including water heater manufacturing--for years. It's part of a desire to improve productivity and quality. A.O. Smith's American Water Heater Div. in Johnson City, Tenn., learned that first-hand.

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The costs of inefficiency

April 10, 2007 | By Jim Berge

To stay competitive, companies must be willing to invest both time and money to investigate whether or not their processes are as efficient as they should be. Those who do so can catch inefficiencies early in the process and make appropriate changes, saving money. Those who don't may unknowingly be performing redundant tasks that can add up over time.

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The Pareto principle at work

September 12, 2006 | By Jim Berge

You may not have heard of Vilfredo Pareto, but you likely have heard of the 80/20 rule attributed to him. In this article, robotic welding expert Jim Berge discusses how the rule, which he believes to be more accurate as 90/10, applies to implementing robotic welding and automation successfully and achieving maximum efficiency.

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Reaching peak performance, productivity

July 11, 2006

Alpine Engineered Products had more business than it could handle: It was straining its resources and personnel in a way that made the company have to look outside its semiautomatic welding practices. Eventually robotic welding helped the company meet its production, lead-time, and turnover challenges—and keep the company growing.

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Optimizing flow through robotic welding workcells

May 9, 2006 | By Jim Berge

Robotic welding systems can enhance a company's production and bottom line. However, using these systems requires careful thought and planning, building the right infrastructure, and achieving the right balance between robotic and manual operations. This article presents an overview of one company's successful implementation of robotic welding.

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