Consumables Articles

The devil is in the details, especially when it comes to welding processes. This technology area has information on consumables, including cutting tips, electrodes and wire, spatter prevention compounds, temporary purge dams, and welding torch components.

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How to choose the consumables you use - Part II

July 12, 2005

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Several small but crucial components—back caps, collets and collet bodies, gas lenses, and nozzles—are key components in enhancing GTAW productivity. These components are available in a variety of styles and sizes. Optimizing these consumables can help to optimize welder uptime.

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How to choose the consumables you use - Part I

June 14, 2005

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Editor's Note: This article, which covers consumables for gas metal arc welding, is the first installment of a two-part article. Part II discusses gas tungsten arc welding consumables.

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Simplifying shielding gas selection

January 11, 2005

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Have you ever asked yourself any of the following questions: Why is welding affected by the shielding gases used? Why are so many blends available for carbon steel? Why can I use some gases for some materials and not others? Answering these questions will help you take the mystery...

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Site-based telemetry systems streamline gas supply

October 12, 2004

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Photo courtesy of TRUMPF Inc.Metal fabricators continue to find new applications for carbon dioxide (CO2) lasers. New uses combined with increased just-in-time processing, and lights-out operation place greater demands on laser, assist, and process gas supply and delivery systems—demands that...

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Caring for your contact tips

September 14, 2004

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The contact tip is one of the smallest and relatively inexpensive components in a gas metal arc welding (GMAW) system, but it can cause catastrophic failure and production downtime, highly penalizing productivity.The basic function of the contact tip is to transfer welding current to the consumable...

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Getting your assets in order

September 14, 2004

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A new 4-kilowatt laser just hit the floor. The technician will arrive on Monday to install it. It's your responsibility to make sure the gases arrive. The preinstallation manual was faxed to your local gas supplier, and all is well.Not so fast. Other gas matters can affect cost and efficiency. The...

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Selecting a shielding gas for joining stainless steel

June 8, 2004

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The use of stainless steel has grown significantly over the past decade in North America. As its use has grown, so has the number of different consumables required to join it. Because stainless steels are used in applications that are different from carbon steels, it follows that their welding...

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Don't throw away your profit margin

April 6, 2004

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Grinding applications can be divided into three broad categories, especially with regard to tube and pipe:Welding preparation and heavy metal removalMetal fabrication and constructionLight metal removal, finishing and sharpeningAbrasives for grinders come in many grains, shapes, and product designs...

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Order for earthquake resistance in the court

March 25, 2004

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New construction abounds all over the U.S., and Seattle is not immune to this trend. In 2002 an open-looking courthouse was completed, rising 387 feet above the city skyline.

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Efficient shielding gas supply methods

February 26, 2004

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The introduction of gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW) in the 1940s changed the way metals were joined. The automation of these processes meant the gas supply system also had to be automated to achieve optimal productivity.

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Selecting the right tungsten

February 26, 2004

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Most welders used to agree that a pure tungsten electrode was crucial to obtaining the best results for gas tungsten arc welding (GTAW) aluminum, magnesium, and other alloys that required an AC arc.

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Cool your torch

November 20, 2003

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Your car engine's water-cooling system has a lot in common with the cooling system in your plasma cutter: Both use water and coolant, a pump, cooling hoses, and a heat exchanger to remove energy from a heat source.

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Identifying the right cutting and welding tips

October 9, 2003

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The tip of a welding or cutting torch is where the action is (see Figure 1). Welding tips usually produce positive pressure (higher than 1 pound per square inch [PSI]) and are used at equal pressures of acetylene and oxygen. These single-hole copper-alloy tips are attached to a torch handle...

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Which wire do you require?

July 24, 2003

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Are you looking for ways to improve quality, raise productivity, and save costs in your current welding operations? If you haven't examined the various electrode choices, you could be missing an opportunity to take your production welding to the next level.

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Spinning your wheels?

May 29, 2003

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Grinding wheels used in welding and fabrication are strong, tough tools, but many in the industry have called them "rocks" or "stones," implying that they're unbreakable.

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