Tube and Pipe Production Articles

The tube and pipe production technology area encompasses mills and all of the equipment that makes a mill run successfully: tooling, welding units, nondestructive testers, bundlers, scarfing equipment, straighteners, scrap choppers, and washing systems.

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Tube mill cutoff die setup for square and rectangular profiles

September 13, 2005 | By John J. Pavelec

When properly selected and utilized, single-cut die sets can produce top-quality cut ends on square and rectangular tubing. This article discusses the criteria for selecting and using the die sets to achieve the best results.

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Tube and pipe loading

July 12, 2005 | By Bill Brady

This article discusses the hazards associated with manually loading and unloading tube and pipe. It describes one company's solution to making the process less hazardous.

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Innovative die setup and maintenance methods for tube mill cutoff

April 11, 2005 | By John Pavelec

Figure 1Tube Mill Cutoff - Left to Right - Single CutA comprehensive tooling plan that includes setting up and maintaining sufficient tools according to the original design manufacturer's (ODM) specifications is critical for efficient high-speed tube mill operation. The tube mill cutoff component...

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Tension control in tube and pipe production

April 11, 2005 | By Dr. Yunjiang Li, Harry Focht

On a tube or pipe mill, the incoming strip is formed by about 24 pairs of tool stands. To help ensure such a line runs smoothly, the strip must be pulled between every pair of stands. The parameter that indicates if or how much the strip is pulled is tension.Traditionally, tension is controlled by...

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Measuring wall thickness in seamless tube, cast-iron pipe

March 8, 2005 | By Marvin Klein

Controlling the wall thickness during the manufacture of seamless steel tubes and cast-iron pipe is critical in meeting specifications and minimizing scrap. Ultrasonic measurements typically are performed on tube or pipe at room temperature, many hours after forming is complete. At this...

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Certifying the quality of your tube and pipe

October 12, 2004 | By Sharon M. Bentzley

In a perfect world, quality assurance and certification of materials would not be issues. In the tube and pipe industry, however, flawless raw materials and finished goods are not givens.

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MIAB welding of thick-walled pipe ends

July 13, 2004 | By Dr. Vladimir Kachinskiy

Various methods are used for welding pipe, including electric shielded metal arc welding (SMAW), submerged arc welding (SAW), and flash end welding.Another efficient process is magnetically impelled arc butt (MIAB) welding. Current technology and equipment allow MIAB welding of pipes with wall...

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Optimizing your hydraulic cutoff press

June 8, 2004 | By Bob Jackson

It is accepted that, because tube production is a highly competitive industry, many tube producers stay up nights thinking of ways to increase output and improve quality with less labor. Three obvious strategies are to increase mill speed, minimize downtime, and eliminate secondary operations...

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Troubleshooting OCTG threading: Part II

May 4, 2004 | By Robert White

Read Part I Editor's Note: This article, Part II of a two-part series on tube and pipe threading, explores troubleshooting related to threading cutting, insert shape, chip breaker geometry, coatings, and coolants. An examination of the cutting tools used on the finishing floor to...

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Keeping stainless steels stainless

May 4, 2004 | By Carl R. Loper Jr.

Stainless steels are inherently resistant to surface attack in mildly corrosive environments. However, when corrosion does occur, it can result in the formation of pits on the surface or within crevices of the part. Why does this situation develop, and what can be done to prevent catastrophic failure?

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Managing environmental risk in tube, pipe production

January 29, 2004 | By Kim Conant

 Editor's Note: This article is adapted from a presentation made at the TPJ Symposium, March 16-18, 2003, Scottsdale, Ariz.The U.S. Congress and the states have created a complex scheme of environmental rules and regulations with which tube and pipe producers must comply. Failure to do so...

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Pulling taffy and producing tube

December 11, 2003 | By W.B. "Bud" Graham

Do you remember going to the county fair and watching candy makers make taffy? As a child I often would watch the whirling motion of the taffy pull machine as it whipped and pulled and whipped and pulled again and again until the candy was the right consistency, texture, and color. As long as the...

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Plotting for success

October 23, 2003 | By W.B. "Bud" Graham

The butler slipped through the pantry area with the warm milk and, after adding some arsenic, served the beverage to his master. The butler had been gradually increasing the amount of arsenic over many months, so the change in the milk's taste wasn't noticeable. Soon the mistress and her nefarious servant would be rid of the one thing stopping their affair.

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Measuring tube as it grows and shrinks

August 28, 2003 | By W.B. "Bud" Graham

We always have some confusion at our house concerning desserts. My wife claims that I like only two kinds of pie: hot and cold. Well, she is mostly right. My favorite is cherry, and I love it served either hot or cold. Here's our family recipe—you be the judge. Grandma's Cherry Pie Ingredients:...

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Minimizing wall thickness variation in seamless tubing

August 28, 2003 | By Wynn H. Kearns

All mechanical steel tubing has some amount of wall thickness variation. Wall variation in welded tubing results from the strip manufacturing and tube welding processes. Seamless tube, which is created from a hot billet of solid steel, has wall variation that results from tooling wear, bearing and shaft variation, and normal hot-process variation. The wall thickness in seamless tubing varies in the cross section and along the tube's length.

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