The tube and pipe production technology area encompasses mills and all of the equipment that makes a mill run successfully: tooling, welding units, nondestructive testers, bundlers, scarfing equipment, straighteners, scrap choppers, and washing systems.
July 12, 2005 | By Bill Brady
This article discusses the hazards associated with manually loading and unloading tube and pipe. It describes one company's solution to making the process less hazardous.
April 11, 2005 | By John Pavelec
Figure 1Tube Mill Cutoff - Left to Right - Single CutA comprehensive tooling plan that includes setting up and maintaining sufficient tools according to the original design manufacturer's (ODM) specifications is critical for efficient high-speed tube mill operation. The tube mill cutoff component...
On a tube or pipe mill, the incoming strip is formed by about 24 pairs of tool stands. To help ensure such a line runs smoothly, the strip must be pulled between every pair of stands. The parameter that indicates if or how much the strip is pulled is tension.Traditionally, tension is controlled by...
March 8, 2005 | By Marvin Klein
Controlling the wall thickness during the manufacture of seamless steel tubes and cast-iron pipe is critical in meeting specifications and minimizing scrap. Ultrasonic measurements typically are performed on tube or pipe at room temperature, many hours after forming is complete. At this...
October 12, 2004 | By Sharon M. Bentzley
In a perfect world, quality assurance and certification of materials would not be issues. In the tube and pipe industry, however, flawless raw materials and finished goods are not givens.
July 13, 2004 | By Dr. Vladimir Kachinskiy
Various methods are used for welding pipe, including electric shielded metal arc welding (SMAW), submerged arc welding (SAW), and flash end welding.Another efficient process is magnetically impelled arc butt (MIAB) welding. Current technology and equipment allow MIAB welding of pipes with wall...
June 8, 2004 | By Bob Jackson
It is accepted that, because tube production is a highly competitive industry, many tube producers stay up nights thinking of ways to increase output and improve quality with less labor. Three obvious strategies are to increase mill speed, minimize downtime, and eliminate secondary operations...
May 4, 2004 | By Robert White
Read Part I Editor's Note: This article, Part II of a two-part series on tube and pipe threading, explores troubleshooting related to threading cutting, insert shape, chip breaker geometry, coatings, and coolants. An examination of the cutting tools used on the finishing floor to...
May 4, 2004 | By Carl R. Loper Jr.
Stainless steels are inherently resistant to surface attack in mildly corrosive environments. However, when corrosion does occur, it can result in the formation of pits on the surface or within crevices of the part. Why does this situation develop, and what can be done to prevent catastrophic failure?
January 29, 2004 | By Kim Conant
Editor's Note: This article is adapted from a presentation made at the TPJ Symposium, March 16-18, 2003, Scottsdale, Ariz.The U.S. Congress and the states have created a complex scheme of environmental rules and regulations with which tube and pipe producers must comply. Failure to do so...
December 11, 2003 | By W.B. "Bud" Graham
Do you remember going to the county fair and watching candy makers make taffy? As a child I often would watch the whirling motion of the taffy pull machine as it whipped and pulled and whipped and pulled again and again until the candy was the right consistency, texture, and color. As long as the...
October 23, 2003 | By W.B. "Bud" Graham
The butler slipped through the pantry area with the warm milk and, after adding some arsenic, served the beverage to his master. The butler had been gradually increasing the amount of arsenic over many months, so the change in the milk's taste wasn't noticeable. Soon the mistress and her nefarious servant would be rid of the one thing stopping their affair.
August 28, 2003 | By W.B. "Bud" Graham
We always have some confusion at our house concerning desserts. My wife claims that I like only two kinds of pie: hot and cold. Well, she is mostly right. My favorite is cherry, and I love it served either hot or cold. Here's our family recipe—you be the judge. Grandma's Cherry Pie Ingredients:...
August 28, 2003 | By Wynn H. Kearns
All mechanical steel tubing has some amount of wall thickness variation. Wall variation in welded tubing results from the strip manufacturing and tube welding processes. Seamless tube, which is created from a hot billet of solid steel, has wall variation that results from tooling wear, bearing and shaft variation, and normal hot-process variation. The wall thickness in seamless tubing varies in the cross section and along the tube's length.
May 29, 2003 | By Dan Mennecke
The secret to developing successful roll tooling—whether for tube production or roll forming—and achieving maximum roll integrity is a simple but often overlooked notion: a comprehensive approach.