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Reggin Industries Reinvents Procedures to Create a Whale of a Sculpture

February 1, 2016

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The beauty and grace of a baleen whale were the inspiration of the Sei sculpture designed by Michael Yahgulanaas and fabricated by Reggin Industries, Calgary, Alberta, for the McArthurGlen Designer Outlet Mall at the Vancouver Airport. Fabricating the smooth, curved lines of the sculpture with a mirrored stainless steel exterior within a tight time frame required a disciplined, revised production flow and innovation.

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Brushing up sheet metal assembly

February 1, 2016

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Scratching a cosmetically critical part during assembly can be costly. This is where choosing the right material for the assembly table surface can be critical. It’s here that the table brush may be able to help.

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Have a tool- and diemaker shortage?

February 1, 2016

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The skilled-worker shortage has become a much-discussed topic at industry events and conferences, at FABTECH®, around the water cooler, at association meetings, and in trade publications and in general audience media. It’s even a buzzword in the U.S. presidential campaigns.

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Being better while being bigger

February 1, 2016

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Metal fabricating represents a vital chunk of the U.S. manufacturing industry, and Mayville Engineering Co. (MEC), Mayville, Wis., shows just how big a business it can be. The fabricator has more than $300 million in annual sales and multiple locations, yet it is still trying to focus on what makes even the smallest fab shop successful: quick turnaround of quality products at a fair price. In recognition of the company's growth and success in maintaining a positive culture, The FABRICATOR has honored MEC with its 2016 Industry Award.

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Arc Welding 101: Writing a WPS for an unlisted material

January 29, 2016

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Q: Can you point me in the right direction for procedure qualification record (PQR)/welding procedure specification (WPS) testing of pipe/tube to plate for fillets and partial-joint-penetration (PJP) grooves? The joint is a bevel groove covered by a fillet. The pipe/tube is unlisted AWS D1.1...

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Consumables Corner: Selecting the right welding process and filler metal for repair work

January 29, 2016

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The Consumables crew assists a reader tasked with repairing a tower crane.

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Aluminum Workshop: What not to do when excessive contact tip burnback occurs

January 29, 2016

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Frank Armao explains why contact tips are important in the welding process and what you shouldn't do to remedy burnback problems.

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Shop technology and 3-D CAD: Using 3-D geometry for more than creating 2-D drawings

January 27, 2016

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Columnist Gerald Davis demonstrates file linking between 3-D CAD and published literature. Some published formats are easier to produce with postprocessing software.

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Industry 4.0 arrives in Düsseldorf and in the manufacturing sector

January 27, 2016

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The term Industry 4.0 has been a frequently used buzzword for several years, but these days it’s more than a buzzword: It’s a reality, and it has begun to make inroads in the tube and pipe industry.

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Cutting processes displayed and debuted at FABTECH®

January 27, 2016

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A tour of FABTECH revealed that many changes are afoot regarding cutting, especially among laser manufacturers. Editor Eric Lundin provides an overview of some of the technologies that were display at the 2015 expo.

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Add-on equipment makes a difference in SMAW

January 27, 2016

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An optional digital meter for SMAW power sources allows welders to lay beads within set parameters.

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What happens when a nonwelder meets a laser?

January 27, 2016

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How does a nonwelder transition into the role of laser welding machine operator? What aptitude or experience does someone need to be successful? Practical Welding Today® sat down with Tracy Stenger of Superior Joining Technologies, Machesney Park, Ill., to find out.

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1 + 1 = Weld shop staffing success

January 27, 2016

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One aspect of the welding industry remains challenging for company management: determining staffing levels for tradespeople and supervisors at the front lines of industrial manufacturing systems and construction projects. While many people do not like crunching basic numbers, nothing beats simple math to come up with money-saving options to get through those tough economic times. The good news is that this is not rocket science. In fact, the number-crunching is so simple that it can be done quickly without any brain-numbing work.

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From kaizen to kata

January 27, 2016

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Camfil APC is known for its dust collection equipment, but it’s also a metal fabricator. It makes the equipment in its Jonesboro, Ark., facility. Like any other modern fabricating operation, it is looking to eliminate waste where it can. That’s why launching and sustaining a lean manufacturing initiative is so important.

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Press brake basics: 10 tips for bottom bending aluminum

January 27, 2016

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Bottom bending can work well for some aluminum grades, but it requires knowledgeable operators who fully grasp the bending method and know what precautions to take.

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