July 21, 2014 | By Eric Lundin
When Dave Milo set out to build a portable hardbanding unit, the former trucking company owner knew little about welding and nothing about hardbanding. After updating the hardbanding unit design a few times with consulting help from Lincoln Electric, Milo thinks he’s ready to change direction. Rather than providing hardbanding services, his goal is to sell hardbanding machines.
July 9, 2014 | By Amanda Carlson
A hard-nosed welding instructor at a medium-security prison in rural North Carolina gives his students discipline, confidence, a foot in the door to a trade, and the possibility for a new life upon release.
July 7, 2014 | By Dan Imus
High-amperage welding, whether in semiautomatic or robotic applications, pust a great amount of stress on welding consumables. By following a few tips, however, a welder can extend the life of these components.
June 19, 2014 | By Tim Heston
Merrill Fabricators takes an innovative approach to the skilled labor crisis, by launching and growing its own welding school not only to fill its own ranks, but also to help grow the broader manufacturing community.
June 16, 2014 | By Dan Davis
Being a code welding shop with an ever-expanding customer base continuously challenges Andy J. Eagan Co. Inc., Grand Rapids, Mich. New customer projects and keeping on top of certification demands require a talented and dedicated workforce. As a result, that’s where the company puts a lot of its focus.
June 2, 2014 | By Paul Cameron
Q: I currently use the AWS D1.1-2006 edition and was wondering if I should get the 2010 edition. Dan C. A: Take a look at Section 4.2.1 of your D1.1-06 edition, referred to as “Clause” in later editions. It states, “The use of earlier editions shall be prohibited for new...
June 2, 2014 | By Eric Lundin
The welders at JATCO Environmental Inc., a manufacturer of steam-to-liquids condensers for natural gas extraction, had a problem with striking and maintaining a good arc. When the company switched from a rectifier-based unit to an inverter-based unit, the welders found that the arc starts and weld characteristics were greatly improved.
May 30, 2014 | By Paul Cameron
Q: What are the reasons to oscillate a weld process? Vince H. A: Oscillation helps a steelworker using electroslag to fabricate components for San Francisco’s Bank of America building; it helped to minimize the arm fatigue of a pipefitter as he built Louisiana’s River Bend nuclear power...
May 26, 2014 | By Amanda Carlson
After trying her hand at various traditionally female-oriented careers, an Alabama woman, on a mission to provide the best life for herself and her newborn son, found courage to ask a shipyard for a job. That courage ultimately sparked a chain of events that led her to a fulfilling career.
May 19, 2014 | By Amanda Carlson
Ten years ago, three women enrolled in an art and sculpture welding class. Little did they know it would be the start of a beautiful friendship.
May 13, 2014 | By Paul Cameron
Q: If a welder is no longer welding but he wants to maintain his qualifications period of effectiveness, we require four hours of production welding time to maintain that qualification. Four hours doesn’t seem quite long enough to stay in the groove. What say you? Jeff P. A: As a good...
May 12, 2014 | By Paul Cameron
Q: We weld sheet metal to D1.3 requirements. Our current welding procedure specification needs to be updated. Our customers are asking for a separate WPS/ PQR [procedure qualification record] for fillet and groove welds. Until now I believe we had both fillets and grooves covered by one WPS/PQR....
May 9, 2014 | By Paul Cameron
Q: What is the difference between constant current and constant voltage? A: I’m often called on to explain this topic when I teach. Electric arc welding has two main variables: current and voltage. Welding machines will supply both, but they are capable of consistently maintaining only one of...
May 7, 2014 | By Paul Cameron
Q: I am trying to decide whether obtaining CWI designation would be beneficial to my career. I am presently unemployed and would like to increase my marketability to potential employers. I have a B.S. degree in metallurgical engineering plus over 20 years experience as a materials engineer in the...
May 6, 2014 | By Paul Cameron
Q: We have had guys certified for D1.1 for 15 years. But in the D1.1 book it says that they need to weld in every six-month period to keep their qualification current. What type of documentation do we need to keep on file to show that they have been welding? I cannot find this in the book, so I...