STAMPING Journal

STAMPING Journal is the only industrial publication dedicated solely to serving the needs of the metal stamping market. In 1987 the American Metal Stamping Association broadened its horizons and renamed itself and its publication, known then as Metal Stamping.

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R&D Update: Predicting springback when bending AHSS and aluminum alloys, Part II

January 12, 2017 | By Aanandita Katre, Ali Fallahiarezoodar, Taylan Altan, Ph.D.

Editor’s Note: This article is Part II of a two-part series. Part I, which appeared in the November/December 2016 issue, discussed the challenges of determining Young’s modulus, one of the most important parameters for springback prediction.

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Die Science: What makes a topnotch metal stamping plant?

January 11, 2017 | By Art Hedrick

Some stamping plants and die-building facilities are far more productive and efficient than others. Each shop typically has its own niche, as well as its own strengths and weaknesses. So what are the key decisions managers make that result in a successful stamping or die-building shop? Staffing...

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Ask the Expert: How do we fix our slug pulling problem?

January 11, 2017 | By Thomas Vacca

Q: We are developing what we thought would be a fairly straightforward stamping. We are blanking a rectangular shape, 2.15 by 2.35 inches and 0.004 in. thick, from 301 stainless steel. A simple, single punch blanks the part through the die chase in one shot. But as we brought up the stamping speed...

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Colorado stamping manufacturer’s solar array sees 5-year ROI

December 15, 2016 | By Kate Bachman

Colorado stamping manufacturer Qualtek Manufacturing installed a solar array on its warehouse and office with a wind power purchase agreement, and replaced inefficient heat treatment furnaces.

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Connecting the toolroom with ERP software

December 15, 2016 | By Michael Sweet

Software integration that links toolroom data and processes with the rest of the company can uncover time savings, harmonize schedules, and unleash a wealth of information from which management can improve the business.

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Auto Suppliers Partnership for the Environment builds strong companies 5 ways

December 15, 2016

Considering the competitive state of the automotive industry, any kind of best practices sharing and collaboration among automotive OEMs would seem counter-intuitive. Yet, on the important topic of the environment, major automakers and top suppliers have been doing just that since they formed the...

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R&D Update: Predicting springback when bending AHSS and aluminum alloys, Part 1

December 5, 2016 | By Aanandita Katre, Ali Fallahiarezoodar, Taylan Altan, Ph.D.

Editor’s Note: Part II of this article, which will appear in the January/February 2017 issue, will discuss the results and case studies of the newly introduced inverse analysis method for improving springback prediction. In the automotive industry, the use of advanced high-strength steels (AHSS)...

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Die Science: Estimating die cost

December 2, 2016 | By Art Hedrick

Before receiving a contract to design and build a die, the building shop must quote a price to the customer. Because every die usually is a one-of-a-kind tool, the process of quoting tooling cost is not always easy. The person estimating this cost must have a good understanding of sheet metal...

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Ask the Stamping Expert: The continuous improvement approach to die design

December 2, 2016 | By Thomas Vacca

The “10 Die Design Laws,” which appeared in the September/October 2016 issue, are most effective when used along with a continuous improvement approach. At the end of every tool build and final development cycle, the die design team should review what went well and build on those strengths, but...

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57-year veteran tool- and diemaker “started somewhere”

November 18, 2016 | By Kate Bachman

Of all of the roles 57-year veteran tool- and diemaker Paul Rettberg has had, the one he has enjoyed the most is the one he fills currently … as a teacher.

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6 Q&A about compact in-die transfer tooling

November 18, 2016 | By Bob Gunst

Compact in-die transfer tooling technology brings the flexibility of a press-mounted transfer system to small-press and small-part applications. The small transfer system mounts directly to the stamping die, becoming part of the die. The in-die transfer tool is set up and run in continuous mode, just like a progressive die.

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Next-gen biobased lubricants, materials offer performance advantages over petro-based

November 18, 2016

While biobased solutions earned past skepticism, the next generation can offer high value in specialty chemicals, biopolymers, and advanced materials, according to Lux Research.

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Compact coil feed lines: small size, large impact

November 18, 2016 | By Nicholas Miller

Profitable part processing begins with a small footprint. a compact coil line does not need a loop and pit because the coil is mounted above the leveler and feeding mechanisms. A compact line has many of the same capabilities as a conventional line but occupies less floor space and, often, with simplified operation. Even at its small size—less than half the size of a standard line—it can handle thick and strong materials. These floor-space savers can process coils up to 20 tons with widths up to 59 inches (1,500 millimeters) and thicknesses between 0.031 and 0.47 in. (0.8 and 12 mm).

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Xtreme MRO keeps heavyweight stamper on track (video enhanced)

November 18, 2016 | By Kate Bachman

If an ounce of prevention equals a pound of cure, what is it worth when you’re stamping thousands of tons? To Rockford Toolcraft, it’s priceless. The $100 million annual sales stamping manufacturer specializes in stamping heavy-gauge material up to ¾ inch thick. Its maintenance, repair, overhaul program must be topnotch to keep operations moving. The millwrights and electricians who maintain, repair, and overhaul the 60 massive, high-tonnage mechanical presses are highly skilled, very experienced, and ready at a moment’s notice to get the presses back on track ASAP. Here’s how the company keeps its fleet of presses humming.

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R&D Update: Evaluating lubricant using the cup drawing test

October 10, 2016 | By Cliff Hoschouer, David Diaz Infante, Frank Kenny, Jeff Jeffery, Taylan Altan, Ph.D.

Lubrication plays an important role in sheet metal forming by affecting metal flow and reducing the possibility of fracture during forming. A number of tests are used to evaluate lubricant performance, including the strip draw test, the twist compression test, and the cup drawing test.The cup...

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