Aluminum welding related articles

There are 50 articles related to aluminum welding.

Preventing porosity in humid environments 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 3/11/08
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Eliminating fine shavings from 5356 wire 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 1/15/08
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These aren’t your grandparents’ wheelchairs: Forget about transportation—these chairs are built for combat 

Vesco Metal Craft, a manufacturer of rugby wheelchairs, makes specialized wheelchairs from 6061 seamless aluminum tubing. This violent, collision-oriented sport causes cracks in the welds’ heat-affected zone, so the company sought better manufacturing methods. It added heat-treating to its process a...
By: John Luck - www.thefabricator.com, 12/11/07
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Minimizing weld cleaning stripes 

Frank Armao gives advice on how to minimize the appearance of cleaning stripes on polished aluminum tread plate.
By: Frank Armao, Contributing Writer - www.thefabricator.com, 9/11/07
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How to keep automated welding from going around in circles: Laser-based seam tracking proves to be the answer at A.O. Smith's American Water Heater Div. facility 

The move from manual welding to some form of machine or automated welding has been going on in all industries--including water heater manufacturing--for years. It's part of a desire to improve productivity and quality. A.O. Smith's American Water Heater Div. in Johnson City, Tenn., learned that firs...
By: Jeffrey Noruk and Richard Garner - The FABRICATOR®, 7/10/07
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To weld or not to weld Alclad 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 7/10/07
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Aluminum Workshop: Selecting filler wire for 5454 Al plate 

I have a fabrication project involving 5454 aluminum plate, and I was told to weld this alloy using 5183 filler wire. Is this correct?
By: Frank Armao, Contributing Writer - www.thefabricator.com, 5/8/07
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The costs of inefficiency: Addressing efficiency and the cost of design change 

To stay competitive, companies must be willing to invest both time and money to investigate whether or not their processes are as efficient as they should be. Those who do so can catch inefficiencies early in the process and make appropriate changes, saving money. Those who don’t may unknowi...
By: Jim Berge, Contributing Writer - www.thefabricator.com, 4/10/07
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Which filler wire is best for welding 6061-T6 aluminum, 5356 or 4043? 5 Star Article 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 10/3/06
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The Pareto principle at work 

You may not have heard of Vilfredo Pareto, but you likely have heard of the 80/20 rule attributed to him. In this article, robotic welding expert Jim Berge discusses how the rule, which he believes to be more accurate as 90/10, applies to implementing robotic welding and automation successfully ...
By: Jim Berge, Contributing Writer - www.thefabricator.com, 9/12/06
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Little Giant takes flight: Family business climbs to success with infomercial, automation 

Wing Enterprises started out with a product and a patent -- for its Little Giant brand ladders. However, in time its sales lagged, and the company needed to figure out a new marketing strategy. With an infomercial and automated welding, Wing Enterprises was on its way to successfully growing i...
The FABRICATOR®, 9/12/06
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Reaching peak performance, productivity: Alpine uses automation to shorten lead-times, increase production capacity 

Alpine Engineered Products had more business than it could handle: It was straining its resources and personnel in a way that made the company have to look outside its semiautomatic welding practices. Eventually robotic welding helped the company meet its production, lead-time, and turnover challeng...
The FABRICATOR®, 7/11/06
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Innovation rides the waves: Aluminum Chambered Boats incorporates welding into patented design 5 Star Article 

As aluminum becomes more and more readily available for various manufacturing applications, the boat-building industry is taking notice. To build its patented vessel design, Aluminum Chambered Boats has found that arc welding - both GMAW and GTAW - is a critical technology.
By: Bob Hollingsworth, Contributing Writer - www.thefabricator.com, 7/11/06
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Optimizing flow through robotic welding workcells: A 'Case' Study Revisited 

Robotic welding systems can enhance a company's production and bottom line. However, using these systems requires careful thought and planning, building the right infrastructure, and achieving the right balance between robotic and manual operations. This article presents an overview of one company's...
By: Jim Berge, Contributing Writer - www.thefabricator.com, 5/9/06
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Intelligent Robotic Welding 

Planning a productive intelligent robotic welding workcell requires many phases. These include preplanning with a computer simulation, getting the virtual results to translate into real-world operation, using multiple robots within the workcell for material handling as well as welding, and utilizing...
By: Michael Erickson - www.thefabricator.com, 4/11/06
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Positioning your welds: Design objectives for robotic welding fixtures 

Robotic welding can improve your productivity, but only if your fixturing design lets you. When you're designing fixtures for your welding application, consider your fixture's material; welding circuit optimization; orientation and deposition rates; accessibility, repeatability, simplicity, and depe...
By: Geoff Lipnevicius - The FABRICATOR®, 1/10/06
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Are company politics undermining your robotic projects? 

Success with robotics depends on many factors. Purchasing the right equipment is not enough. A company's political environment and policies regarding robotics can make or break a robotic project. This article discusses poor politics and policies and offers suggestions for achieving the right robo...
By: Jim Berge, Contributing Writer - www.thefabricator.com, 1/10/06
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Robotic welding: Turbo systems fabricator gets industry answers about automation 

Rad Craig, owner of Induction Concepts, which develops high-performance twin turbo systems, has been considering robotic welding but wasn't sure where to go for information. Rad contacted Practical Welding Today®, which contacted several robotic welding equipmentmakers and integrators to help him fi...
By: Stephanie Vaughan, Contributing Writer - www.thefabricator.com, 11/8/05
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Welding robots and lean manufacturing learn to play together 

With careful analysis and planning, automation can be an integral, cost saving component of lean manufacturing.
By: Jim Berge, Contributing Writer - www.thefabricator.com, 10/11/05
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Welding aluminum piping: Best practices, differences between aluminum and steel pipe welding 5 Star Article 

Steel and aluminum have distinctly different properties, and this is important if you're manufacturing aluminum piping systems. Learn the differences in welding steel and aluminum pipe and how they apply to the best practices you can use to weld aluminum pipe effectively.
By: Frank G. Armao - The FABRICATOR®, 10/11/05
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Construction Junction: How robotic welding helped improve steel erection 5 Star Article 

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The FABRICATOR®, 3/8/05
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Playing it safe with robotic welding: How machine-safeguarding equipment can protect robots and operators 5 Star Article 

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By: Sergio Aguilar, Contributing Writer - www.thefabricator.com, 8/10/04
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Intelligent controls improve automotive robotic welding: Current applications and trends 

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By: Jean-Paul Boillot, Jeffrey Noruk, and Frederic Arsenault Contributing Writers - The FABRICATOR®, 7/13/04
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The challenge of robotic welding aluminum: Understanding fundamental equipment repairs  

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By: Joe Hoffman, Contributing Writer - www.thefabricator.com, 6/8/04
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Programming multiple robots: Operating two or more robots from a single point of control 

In many applicatios -- such as large-component welding, press-tending lines, and multiprocess cells -- running multiple robots from a single point of control assists in preventing collisions, simplifying the programming structure, and reducing integration cost. This approach also meets the American ...
By: Mary Kay Morel, Contributing Writer - The FABRICATOR®, 10/23/03
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Choosing a GMAW machine for occasional aluminum welding 5 Star Article 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 9/25/03
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Inverter versus transformer power supplies for aluminum GTAW 5 Star Article 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 8/28/03
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Selecting equipment for a robotic welding workcell 

So you’ve decided to automate your welding process. Now it’s time to select the equipment that performs the robotic welding. It’s critical to take care choosing the appropriate equipment and an integration partner.
By: Darl Osborne, Contributing Writer - www.thefabricator.com, 8/14/03
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Welding aluminum with inverter-based power supplies 5 Star Article 

It’s easy to look at such a long-established technology as welding and believe that little or no technology development is taking place. In truth, however, the capabilities of welding power supplies are changing constantly and rapidly, especially in the area of inverter technology. These power suppl...
By: Frank Armao, Contributing Writer - The FABRICATOR®, 7/24/03
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Laser-integrated robotics for assembly: How one job shop met an aluminum welding challenge 

In recent years laser welding has advanced into many different industries, from automotive to electronics. With lasers, it is possible to weld at high speeds with great efficiency. Once unthinkable applications and processes are now being developed into working systems.
The FABRICATOR®, 6/26/03
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Loading up on quality, productivity, safety: Skid steer manufacturer uses welding robots to meet customer requirements 

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www.thefabricator.com, 6/12/03
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AL GMAW: CC or CV? 5 Star Article 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 6/12/03
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Robots and dials and knobs—oh my!: GMAW power sources have evolved over time 

In the late 1950s, the U.S. Navy wanted to find a way to join heavy aluminum structural sections used to fabricate motor torpedo boat hulls.
By: George J. Williams, Contributing Writer - www.thefabricator.com, 5/29/03
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How to recognize, minimize weld smut 5 Star Article 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 4/10/03
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Choosing tungsten electrode type, size for aluminum GTAW 5 Star Article 

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By: Frank Armao, Contributing Writer - www.thefabricator.com, 2/27/03
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Aluminum stands tall as a structural metal—Part 2 5 Star Article 

Editor's Note: This article is Part II of a two-part article covering the properties, characteristics, and applications of aluminum as a structural metal. It explores the use of structural aluminum in the U.S. Botanic Garden Conservatory in Washington, D.C. Tension, compression, bending, shear, an...
By: Randy Kissell, Contributing Writer - The FABRICATOR®, 2/13/03
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Aluminum stands tall as a structural metal—Part 1 

Editor's Note: This article is Part I of a two-part article covering the properties, characteristics, and applications of aluminum as a structural metal. Part II, which will appear in the December issue of The FABRICATOR®, explores the use of structural aluminum in the design of the U.S. Botanic Gar...
By: Randy Kissell, Contributing Writer - The FABRICATOR®, 11/7/02
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Get the most out of your laser: Applying commonsense gas supply tips 

To be competitive in today's market, a laser user must be sure that equipment is operating at an optimum level. Maintaining your gas source and gas distribution system, installing properly sized pipe, and choosing the right gas supply system are some practical steps to take that can help develop the...
By: Jeremy Barr, Contributing Writer - www.thefabricator.com, 8/29/02
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Using the tandem welding process to your advantage 5 Star Article 

Tandem welding power source technology now is able to meet the demands of many applicants for which welders many not expect it to be useful.
By: Jim Berge, Contributing Writer - www.thefabricator.com, 4/24/02
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Mr. Roboto: Welding fundamentals for managers 

This article is the first in a series that addresses the fundamentals of robotic welding. The author discusses the basic process parameters in robotic welding, how those parameters affect weld quality and productivity, and how they can be optimized to make a robotic welding installation as profitab...
By: Jim Berge, Contributing Writer - www.thefabricator.com, 2/28/02
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Is robotic welding right for you?: Making an informed decision 

This article examines robotic welding and discusses the considerations behind choosing to use (or not use) welding robots. It answers the questions what comprises a robotic welding installation, what costs are associated, and what industries are best suited for robotic welding.
By: Tim Nacey, Contributing Writer - www.thefabricator.com, 11/15/01
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Setting realistic goals for robotic welding projects 

Expecting a robot to solve all of your production problems can inflict the cruel irony of ceating more. If you want your robots to speed up your operation, know what they can and can't do from the start.
By: Jim Berge, Contributing Writer - www.thefabricator.com, 11/15/01
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Welding exhaust system components: Laser technology may aid this traditionally high-volume application 

In the field of automobile exhaust systems, such components as manifolds, pipes, catalytic converters, and mufflers are joined either by the car manufacturer or by a subcontractor to form a subassembly ready for attachment.
By: Frank Brennan, Contributing Writer - www.thefabricator.com, 9/17/01
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Robotic arc welding gets smart in real time: Immediacy of information can benefit shop floors 

Whether you're dealing with low part counts or wild welding variables or the challenges of just-in-time production, monitoring software can help smooth your operation.
By: Tim Nacey, Contributing Writer - www.thefabricator.com, 9/4/01
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How to Kill a Robotic Project in Five Easy Steps 5 Star Article 

How would you like to fail utterly in your quest to modernize your shop with robotic welding equipment? Look no further—we've got all the bad advice you need right here.
By: Jim Berge, Contributing Writer - The FABRICATOR®, 7/12/01
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Automated welding for job shops 

A robotic welding system represents a significant capital investment for a job shop.
By: Bruce McHaney, Contributing Writer - The FABRICATOR®, 7/12/01
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Taking advantage of laser welding: Use increases as laser welding becomes more familiar 5 Star Article 

The advantages of laser welding are being exploited in myriad applications across the metal fabrication industry.
By: David Farson and Raymnd F. Duhamel, Contributing Writers - The FABRICATOR®, 5/15/01
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Preparing for aluminum GTAW: Proper equipment setup and workplace preparation reduce defects 5 Star Article 

There are right ways and wrong ways to set up welding equipment to accommodate the aluminum GTAW process. Welders should know how to troubleshoot this commonly used process and be familiar with how to solve some common welding problems.
By: Frank Armao, Contributing Writer - www.thefabricator.com, 4/24/01
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Designing for successful robotic arc welding automation 5 Star Article 

For a fabricator to enjoy the benefits afforded by a robotic welding system, the parts to be welded and the system itself must be designed properly.
By: Dan Crowe, Contributing Writer - www.thefabricator.com, 2/19/01
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Welding aluminum tailored blanks with Nd:YAG lasers for automotive applications 5 Star Article 

The increased average power at the workpiece delivered by a 4-kilowatt, continuous-wave Nd:YAG laser source can be used for tailored blank welding of aluminum alloys…
By: Mohammed Naeem and Richard Jessett, Contributing Writers - www.thefabricator.com, 2/19/01
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