Cutting and weld prep related articles

There are 20 articles related to cutting and weld prep.

Fixturing on display: POP display fabricator integrates robotic workcell efficient for small runs 

Satisfying the demand for highly variable order quantities, a fabricator of custom point of purchase displays innovated an efficicient robotic GMAW workcell suitable for producing as many as 10,000 parts or as few as 10 parts while also accommodating manual welding.
www.thefabricator.com, 11/6/07
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Smooth landing for new airport terminal roof fabrication project: Navigating challenges of Sept. 11 “blast” design, civic plaza concept 

The new Indianapolis International Airport terminal is one of the first airport buildings to be designed, fabricated, and built to survive the type of attack inflicted on the World Trade Center on Sept.11, 2001. The heart of the new terminal is designed to be a circular space—a civic plaza dominated...
By: Kate Bachman, STAMPING Journal® Editor - The FABRICATOR®, 9/11/07
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The many faces of plasma cutting 

Manual and mechanized plasma cutting systems serve different purposes and require different equipment to perform well. It is up to the user to decide which system is best-suited for the application. This article provides a detailed introduction to both systems, their capabilities, and which applicat...
By: Tex Whiting - www.thefabricator.com, 5/8/07
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Material separation anxiety: Preventive maintenance tips for band saw blade care 

Material separation with a band saw machine is the beginning of most fabrication and many manufacturing operations, but it doesn't have to cause headaches with the proper preventive maintenance.
By: Adam Popson - www.thefabricator.com, 11/7/06
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Choosing a gouging method: Advantages and disadvantages of plasma, air carbon-arc gouging 5 Star Article 

Plasma gouging and air carbon-arc gouging have their advantages and disadvantages. The most distinct differences are in cost, fume production, and necessary postcutting operations.
By: Robert Fernicola - www.thefabricator.com, 5/9/06
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How to perform tack welding successfully 5 Star Article 

Tack welding, a necessary preliminary step in many welding projects, must be performed correctly to achieve optimal results from the final weld and to minimize part defects. Quality is as important in tack welding as it is in the final weld. This article describes proper tack welding conditions.
By: Elia Levi, Contributing Writer - www.thefabricator.com, 4/11/06
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Plasma cutting with a robot: Equipment, controls, and application basics 

Robotic plasma arc cutting can make cutting and weld preparation operations more flexible once you know which equipment, controls, and shielding gas will work best for your application.
By: Ken Trumbull - The FABRICATOR®, 3/7/06
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Productivity: From pipe dream to reality: Increase pipe fabrication efficiency before welding 

As pipe fabricators continue to employ more modern welding processes, they also should consider the role that end preparation plays in productivity. Cutting and clamping methods are two areas to study when it comes to pipe fabrication efficiency.
By: Pete Theriot - www.thefabricator.com, 3/7/06
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Just say no to rework: Practice band saw techniques that help optimize time, cost 

Most imperfections related to band sawing that cause rework can be avoided by following proper band sawing techniques and strategies including preventive maintenance, choosing the proper band saw blade, and using less fluid.
By: Chuck Wahr - www.thefabricator.com, 11/8/05
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Advanced materials require advanced knowledge: Understanding resistance spot weld performance on AHSS 5 Star Article 

Given the range of advanced high-strength steels to be introduced into automotive bodies over the next decade, automakers must recognize the implication of non-traditional resistance spot weld failure modes.
By: Jerry E. Gould and Warren Peterson - The FABRICATOR®, 11/8/05
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Details on Domex 700 MC: Joint prep, welding this extra-HSLA steel 

Domex 700 MC, an extra-high-strength HSLA steel, can use milling and thermal cutting to prepare a joint for welding and most common fusion welding methods to joint it -- but a few specifics regarding filler metal are important to know before welding this steel. By: Mikael Reinberth - The FABRICATOR®, 11/8/05
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Get your schedule in order : How first- and second-order decisions affect resistance weld schedules 

The quality of resistance-welded components depends on the weld schedule, which comprises several machine settings. Although many resistance welding machine and electrode suppliers offer standard weld schedules for common metal combination, special weld schedules often are necessary to address incre...
By: Bob Szabo - www.thefabricator.com, 9/13/05
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Time and money: Consider both when choosing a tubular electrode 

To choose the best tubular electrode, you should consider some basic factors relevant to any welding application: base metal, gas, weld size, and joint position requirements.
By: Tim Hensley and Anthony Nikodym - www.thefabricator.com, 7/12/05
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Incorporating beveling economically: Evaluating joint design, welding processes for edge preparation 5 Star Article 

While beveling is known as a common procedure used to shape the edges of thick plates or pipes for welding, not everybody knows how to make the process cost-efficient in the overall welding operation.
By: Elia Levi, Contributing Writer - www.thefabricator.com, 4/11/05
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Frequently asked questions about hardfacing: Understanding what it is and how it’s used 5 Star Article 

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By: Bob Miller - www.thefabricator.com, 3/8/05
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Three optional techniques for beveling: Understanding the advantages and drawbacks of each 

Many fabricators use standard plasma cutters and abrasives to create beveled edges. Along with these traditional methods, welders also have the option of using three alternative beveling techniques: punch and nibble, peeling and shearing, and milling and routing. Each has advantages and drawbacks.
By: Gary Sheridan, Contributing Writer - www.thefabricator.com, 2/26/04
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Selecting the right abrasives for your operation 

When it comes to weld preparation, choosing the right abrasive wheel for your grinder can make your job easier. Just grabbing your grinder and cleaning up the weld area can result in poorly prepared joints, cross-contaminated welds, and more wear and tear on the tool and the operator.
By: Richard Lawson, Contributing Writer - www.thefabricator.com, 8/14/03
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Investigating applications, hardware, collision protection, and height control 5 Star Article 

Using orbital welding equipment led to productivity gains in one of the nation's first fusion-welded underground pipelines.
By: Ronald W. Schneider P.E., Contributing Writer - www.thefabricator.com, 1/16/03
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Welders turn to induction heating for preheating, stress relieving 5 Star Article 

This article discusses using induction heating for preheating and (postheating) stress relief of welds. It focuses on what this technology is, how it works, and how it can be used in an industrial setting. This article also gives several real-life examples of how the technology has been used in actu...
By: Mike Roth, Contributing Writer - The FABRICATOR®, 11/15/01
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Four factors to consider when purchasing a grinder: You get what you pay for 

Cost often is a deciding factor when you purchase a grinder. However, the saying "you get what you pay for" can be true when you're talking about tools. The price tag alone doesn't always reflect some of the more important factors--performance level, cost to operate, and tool life--that make a grind...
By: David Smith, Contributing Writer - www.thefabricator.com, 7/26/01
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