Metals/materials related articles

There are 27 articles related to metals/materials.

Improve HSS part quality before die tryout: Calculating springback compensation with simulation software 

The use of high-strength steels (HSS) and aluminum in automotive and other stamping manufacturing is creating forming challenges for tool and die engineers. Forming simulation software, formerly used to predict conventional failure causes, now also enables the stamping tool and die engineer to simul...
By: Dr. Markus Thomma and Thomas Brenne - www.thefabricator.com, 4/15/08
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The nanofiber factor: Nanofibers can mean a big difference in cartridge filter performance 

Nanofibers--fibers 1,000-times smaller than the diameter of a human hair--can help to improve filtration efficiency, filter cleanability, filter life, and energy consumption when the cartridge filters are used properly.
By: Travis Haynam - The FABRICATOR®, 3/11/08
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Protecting magnesium alloys from corrosion: The cold spray alternative 

Finding cost-effective solutions for protecting magnesium alloys from corrosion has become paramount in automotive design. Corrosion protection through cold spray might be the answer.
The FABRICATOR®, 11/6/07
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Why use duplex stainless steel? 5 Star Article 

Duplex stainless steel is among various metals used in corrosion-resistant applications. This article presents an overview of the material's properties, advantages, and disadvantages and compares it to other materials suitable for corrosion-prone environments. It also discusses welding and formi...
By: Carl Smith, Contributing Writer - www.thefabricator.com, 2/13/07
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New forms for modern autobody stamping: High-strength, low-weight requirements spur new developments 5 Star Article 

With the introduction of stronger safety legislation and increased fuel prices, auto manufacturers must respond with higher car body stiffness for safety and lower body weight for fuel efficiency. The fields of materials development, engineering, and manufacturing are working together to achieve aut...
By: Jens Aspacher - www.thefabricator.com, 9/12/06
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Warm forming of stainless steels: Part II: Simulations and experiments 

The ERC/NSM conducted experiments using round cup tooling to determine the influence of temperature on the limiting draw ratio -- the largest draw ratio of the blank-to-cup diameter that can be drawn successfully.
The FABRICATOR®, 8/8/06
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Warm forming of stainless steels: Part I: Rationale and previous studies 

To prevent martensitic transformation in stainless steel during drawing operations, warm forming has been explored. In experiments, warm forming eliminated intermediate annealing operations and substantially increased limiting draw ratio values.
www.thefabricator.com, 7/11/06
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Structured sheet metal: Part II: Applications 

Vault-structured sheet metal undergoes very little strain hardening during structuring, so it can be deformed further into shapes such as cans, containers, washing machine drums, thin-walled detector tubes, heat exchangers, and light reflectors.
By: Taylan Altan - www.thefabricator.com, 6/13/06
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Structured sheet metal: Part I: Comparing processes 

Increasing sheet metal component rigidity while reducing weight can be achieved by substituting steel with aluminum, magnesium, or titanium alloys; advanced high-strength steel (AHSS); or 3-D structured sheet metal.
By: Taylan Altan - www.thefabricator.com, 5/9/06
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Defining material specifications 

The root cause of splitting problems in deep-drawn parts often is that the process is not designed and engineered to accept the full range of mechanical properties within the ASTM specifications.
By: Art Hedrick, Contributing Writer - www.thefabricator.com, 5/9/06
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Guidelines for forming high-strength material 

High-strength materials are becoming more common in stamping, especially for the aircraft and space industries. Although they all have their own specific features, they have some common characteristics and typical reactions to stretching and drawing.
By: Art Hedrick, Contributing Writer - www.thefabricator.com, 4/11/06
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The benefits of materials engineering 

U.S. stampers are missing an opportunity to gain a competitive edge by offering materials engineering support, which often is lacking within OEMs and Tier 1 suppliers. Many stampers take the position that they “just build to a print”—but so do overseas shops.
By: Michael Pfeifer, Ph.D., P.E. - www.thefabricator.com, 10/11/05
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Introduction to Advanced High-strength Steels— : Part II: Processing Considerations 5 Star Article 

Understanding and compensating for the challenges associated with processing advanced high-strength steels (AHSS) can help you minimize springback, edge cracking, trimming, wrinkling, and die wear.
By: Daniel J. Schaeffler, Ph.D, Contributing Writer - www.thefabricator.com, 9/13/05
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Introduction to Advanced High Strength Steels: Part I: Grade Overview  5 Star Article 

Advanced high-strength steels (AHSS) offer enhanced formability. This article discusses the properties and performance of various grades.
By: Daniel J. Schaeffler, Ph.D., Contributing Writer - www.thefabricator.com, 8/9/05
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The science of steel: Exploring different manufacturing technologies 

The spray form process is a new manufacturing technique that offers high alloyed tool steel with uniform carbide size and uniform carbide distribution. With less processing steps than P/M and properties better than ingot cast tool steel, SF is an option that offers nearly P/M performance with a cos...
By: Tom Bell - www.thefabricator.com, 8/9/05
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Is this Round 2?: Aluminum fuels Ford-Ferrari rivalry 

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By: Eric Lundin, Editor, TPJ-The Tube & Pipe Journal® - The FABRICATOR®, 5/10/05
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Prospecting metals in 2005: More volatility, or stability and availability? 5 Star Article 

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By: Kate Bachman, STAMPING Journal® Editor - The FABRICATOR®, 1/11/05
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10 burning questions you asked about the steel price meltdown: The answers you want to know 

December came, and the Section 201 tariffs went out under the tide of global and World Trade Organization (WTO) pressure. Just when you thought it was safe to go back in the water, material price increases hit the metals industry like a tidal wave that made the tariff increases look like gently lapp...
By: Kate Bachman, STAMPING Journal® Editor - The FABRICATOR®, 5/4/04
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Combating plate corrosion: Improving corrosion resistance through welding, fabrication methods 5 Star Article 

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By: Hira Ahluwalia, Ph.D., Contributing Writer - The FABRICATOR®, 10/9/03
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What's that material?: Using XRF technology to identify alloys 

Many alloys—stainless steels, HASTELLOY®, INCONEL®, INCOLOY®, MONEL®, duplex and superduplex alloys—are similar in appearance and easily mixed up after mill test reports (MTRs) and heat stamps are removed in material processing. These mix-ups can have serious conseque...
By: Julie Villescas, Contributing Writer - The FABRICATOR®, 6/12/03
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Stretching metal’s forming limits with HSP lubricants: Forming aluminum, high-strength steel without tooling upgrade 

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By: Brad Jeffery, Contributing Writer - www.thefabricator.com, 6/12/03
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Predicting the service life of galvanized steel 5 Star Article 

Zinc, which has been used to hot-dip-galvanize steel for 250 years, provides 50 to 75 years of corrosion protection in many environments. Empirical data collected about hot-dip galvanized (HDG) steel field performance from 1940 to 1980—in environments ranging from industrial to marine to subur...
By: Thomas J. Langill, Ph.D., and Philip G. Rahrig, Contributing Writers - The FABRICATOR®, 5/29/03
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Mixed Metals Reactions: Danger in the ductwork 

Under controlled conditions, aluminum and steel powders can be mixed to create a chemical reaction to produce heat for welding. If you mix these materials under uncontrolled conditions, you will want to call the fire department.
By: Gerald Davis, Contributing Writer - The FABRICATOR®, 4/10/03
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Steering toward aluminum Trends in the automotive industry 5 Star Article 

Advances in the use of aluminum for cars and trucks could pave the way for greater use of the metal in the future.
By: Stephanie Vaughan, Contributing Writer - www.thefabricator.com, 2/28/02
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Interaction of chemicals used in forming and fabricating 

Knowing how chemicals tend to react with one another and how each type of lubricant and coolant commonly used during steel processing tends to behave is a boon when you're trying to fabricate products properly.
By: James Dyla, Contributing Writer - www.thefabricator.com, 10/11/01
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Establishing an alloy verification process: SOPs help to prevent material mix-ups 

Production or fabrication processes can include dozens of stages to convert raw materials into finished goods. Regardless of the raw material or the finished product, one factor is constant - - most metals look alike.
By: Jonathan Shein and Andrea Kinney, Ph.D., Contributing Writers - The FABRICATOR®, 10/11/01
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Big steel on the ropes : Consolidation looms for a troubled industry 

Integrated steel mills in the U.S. are feeling the heat of foreign competition, pricing problems, and bankruptcies. How long will it be before consolidations start narrowing the field?
By: Lincoln Brunner, Contributing Writer - www.thefabricator.com, 6/18/01
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