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Optical weld seam inspection system works on highly reflective materials

Vitronic offers the fourth-generation VIROwsi optical inspection system for fully automated inspection of weld seams in industrial manufacturing processes. The system can be used to configure weld seams, inspection methods, and inspection limits and track them clearly.

The HDR-3D sensor inspects weld seams on highly reflective materials such as aluminum, as well as flat seams such as laser seams in battery production.

The inspection system automatically detects and visualizes deviations from predefined quality standards. Accurate 3-D visualizations of seam sizes and defects such as pores and holes enable targeted reworking of parts. All information about weld seam quality is documented and archived, together with details of the specific seam and part, in an integrated database.

Pareto analyses show any potential for production optimization. The operator then can adjust the parameters for quality inspection during the production process so they can be applied automatically to the next system cycle.