IRMCO

Brad Jeffery

Contributing Writer
IRMCO
2117 Greenleaf St.
Evanston, IL 60202


Phone: 847-864-0255
fax: 847-864-0012
www.irmco.com
Contact via email
IRMCO develops and manufactures dry, fluid, and gel lubricants; performs laboratory testing; and provides consulting services to the metal forming and fabricating industry.

AHSS Tooling Requires Greater Protection

September 13, 2005

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Tools are subject to extreme wear during AHSS forming. Using the right lubricant can help increase tool life.

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Advanced lubricants improve high-strength steel forming

March 8, 2005

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Advanced or ultrahigh-strength steel (AHSS or UHSS) use in more than 60 percent of structural automotive stampings has changed the rules when it comes to tooling surface, heat and friction control, robotic automation, and paint pretreatment. With yield strengths now reaching production levels of...

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Chemical-free cleaning of HSP lubricants

September 14, 2004

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New requirements for clean, dry parts drive the need for efficient, flexible workcell parts cleaning.

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Advanced lubricant technology for high-strength steel

June 8, 2004

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Figure 1As if the recent rise in steel prices weren't enough, now automotive stamping suppliers are faced with the difficult task of getting high-strength steel (HSS) to form parts with tooling designed for mild steel.In an effort to reduce vehicle weight and improve gas mileage, automotive...

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Gaining from friction and formability data

February 12, 2004

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As steel prices rise and offshore competition increases daily, steel and overhead optimization are driving U.S. metal stamping and forming companies. Companies that survive and thrive are taking a different approach to managing change and cost and are discovering savings in areas never seriously considered before.

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Meeting ISO 14001 requirements

November 6, 2003

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As of July 2003 all 5,000-plus Ford Motor Company suppliers were required to be ISO 14001-certified. In 2002 General Motors required all of its suppliers to implement environmental management systems (EMS) that conform to ISO 14001. The trend will continue for the auto industry and others.

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Investing in lubricants

October 9, 2003

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All businesses tied to the metal forming industry are scrambling to find areas in which they can lower costs without sacrificing quality. Adding to this burden are a tight cash flow and a lack of financial resources to invest in process improvement equipment. Therefore, the savings must come from doing more with less.

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Stretching metal's forming limits with HSP lubricants

June 12, 2003

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The trend in metal stamping is to use more and more aluminum and other lightweight materials, such as advanced high strength steel (AHSS). The need for technology to help improve metal flow of these materials in deep-drawing applications also is increasing. In many cases, a stamper's original...

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Measuring Lubricants' Impact on Metal Formability

February 27, 2003

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Today more than ever, the metal forming industry is economically challenged. Everyone is scrambling to find new ways to lower process costs without sacrificing quality. In the case of metal formability, a lot is at stake. With metal prices and operating overhead continuing to rise, any downtime or wasted material significantly impacts the bottom line.

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Lubricant comparison chart

Forming exhaust components with an alternative lubricant

September 12, 2002

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Switching from an oil-based lubricant to a water-based gel lubricant helped an exhaust-system components manufacturer, Zeuna Starker, reduce costs and cycle time. After studying several types of lubricants, the company chose a water-based gel that was less prone to spilling onto the floor and did not produce smoke during the welding process. The company reaped benefits in decreased housekeeping and disposal costs, and found that it did not need to wash the lubricant residue from semifinished parts before welding.

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