FMA Communications Inc.

Dan Davis

Editor in Chief
FMA Communications Inc.
833 Featherstone Road
Rockford, IL 61107

Laser Cutting | Articles

Heating up with a new punch/laser combo

September 1, 2016 | By Dan Davis

ACP Inc., Cedar Rapids, Iowa, needed the speed and flexibility of modern fabricating technology to increase its manufacturing capacity as it looked to manufacturer two new product lines in its only domestic manufacturing facility.

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Finishing | Blog Posts

Respect for the finishing line

August 18, 2016 | By Dan Davis

Painting and powder coating come at the end of the line, but that doesn't mean it should be the last thing that fabricators think of if they are interested in running an efficient fabricating operation.

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Arc Welding | Blog Posts

New-school knowledge transfer

July 27, 2016 | By Dan Davis

Three welders embrace all aspects of digital communication as they share welding tips and tricks.

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Laser Cutting | Articles

Coil-fed fabricating

July 11, 2016 | By Dan Davis

Most manufacturers associate coil processing with the metal forming industry. They also likely assume the punching and laser cutting combination machines consume sheet metal. Elleci S.p.A., a metal fabricator in northern Italy, has a new line in place that will require many manufacturers to alter their preconceived notions about coil consumption in a fabricating facility.

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Shop Management | Articles

Maximize your move

July 8, 2016 | By Dan Davis

Everyone knows that moving is not easy, especially when you are talking about moving a business. Dennis Donovan, a site selection consultant, provides an overview of the main considerations that a metal fabricator should keep in mind as it looks to make a major move.

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Safety | Articles

Yellow: The color of safety awareness

July 7, 2016 | By Dan Davis

If you tour Plymouth Tube's Streator, Ill., facility, you can't help but notice all of the yellow caution areas. They mark potential trip hazards and pinch point areas. The focus on safety, both visually and in daily communications, has helped the facility stay injury-free for three years now. It's also enabled the tube production facility to be named the recipient of FMA’s Rusty Demeules Award for Safety Excellence.

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Materials Handling | Articles

Reshaping metal grinding

July 5, 2016 | By Dan Davis

Metal fabricators don’t spend a lot of time thinking about the costs associated with grinding. It’s necessary in many shops, so company management just throws labor at it. They don’t realize, however, that new ceramic alumina developments have the potential to save them money when it comes to grinding operations. The Norton Quantum 3 abrasive wheel is one such example.

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Shop Management | Blog Posts

A working vacation

June 29, 2016 | By Dan Davis

A welding instructor at a Wisconsin vocational school hits the shop floor in the summer to see what matters to manufacturers.

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Waterjet Cutting | Articles

The reality of waterjet abrasive recycling

June 1, 2016 | By Dan Davis

Because shipping spent waterjet abrasive off to the landfill usually is easy, not too much thought is given to attempting to recycle it. However, in today's manufacturing world, all aspects of the operation are scrutinized for possible cost savings. That includes looking at abrasive recycling.

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Shop Management | Articles

Don't lose track of the latest design updates

May 23, 2016 | By Dan Davis

The goal of forward-thinking fabrication shops is to be closely involved in a customer's supply chain, where perhaps it participates in part designs and design for manufacturability activities. If a shop is to be an active supply chain partner, it needs to be able to stay on top of engineering change orders and part design discussion. Cloud-based product life cycle management software can help.

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Shop Management | Articles

FMA Annual Meeting: Navigating into metal fabricating’s future

April 13, 2016 | By Dan Davis, Tim Heston

This year’s FMA Annual Meeting, held in San Diego in February, celebrated the technology companies need to compete and the worker skill shops need to sustain that success through the generations.

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Laser Cutting | Articles

Laser cutting in a new light

April 13, 2016 | By Dan Davis

In the past, lighting manufacturers introduced product designs that might last 10 years. Because of the lengthy product lifetime and volumes, these manufacturers didn't think twice about relying on hard tooling. Today product designs change regularly, and the constant evolution of LED technology means a manufacturer has to react quickly. For TAMCO, Port St. Lucie, Fla., that meant it needed its own laser cutting capability.

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Bending | Articles

How one fabricator maintains quality in bending

March 31, 2016 | By Dan Davis

DeWys Manufacturing, Marne, Mich., used to rely on quality personnel running all over the plant to check parts, but that caused downtime as people waited for the quality check. As the company explored lean manufacturing and refined its training process, it sought to make quality the job of everyone, not just a select few. The results of this thinking are particularly evident in the press brake department.

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Shop Management | Articles

Fabricating a mobile lounge

March 30, 2016 | By Dan Davis

Gorilla Fabrication in South Carolina has made a name for itself in fabricating food trucks. A request for a mobile bar, however, forced it to expand its building skills.

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Shop Management | Blog Posts

Stop to notice the technology

March 17, 2016 | By Dan Davis

Keeping your nose to the grindstone could prevent you from noticing the rapid changes occurring in the world around you.

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