FMA Communications Inc.

Eric Lundin

Editor
FMA Communications Inc.
833 Featherstone Road
Rockford, IL 61107

Getting ready for the next generation

August 28, 2014

By:

The U.S. population is aging, as is the workforce. Employers of all sorts are doing what they can, or should be doing what they can, to prepare for increasing rates of retirement. If you're lucky enough to have (1) a pool of experienced workers, (2) a company culture that encourages the sharing of the tribal knowledge, and (3) an enthusiastic group of new recruits, you're just missing one element that can help to make the transition go smoothly.

Continue Reading

Keep it simple, senators!

August 6, 2014

By:

Can we depend on our representatives to undo some of what they have been doing? Maybe, maybe not. But it would be nice if they would.

Continue Reading

Automobiles and artwork

August 4, 2014

By:

For Monty Kollath, a degree in commercial art and a career in automotive repair work provided a nice living and positioned him well for a little moonlighting as a metal artist. However, Kollath had one more factor in his favor—his job in the auto repair field provides an endless supply of cast-off items suitable for metal sculpture.

Continue Reading

Camera-based measurement system sends waves of productivity through fabrication shop

July 31, 2014

By:

When Bob Burns, owner of Aero Bending Co., Palmdale, Calif., moved his company to a new and bigger location, he considered adding to the company’s fleet of benders. However, a number of bending machine operators often lined up to measure bent components, creating a bottleneck. Changing to an optical inspection system cleared this bottleneck.

Continue Reading

Success breeds success as hardbanding service provider evolves into equipment vendor

July 21, 2014

By:

When Dave Milo set out to build a portable hardbanding unit, the former trucking company owner knew little about welding and nothing about hardbanding. After updating the hardbanding unit design a few times with consulting help from Lincoln Electric, Milo thinks he’s ready to change direction. Rather than providing hardbanding services, his goal is to sell hardbanding machines.

Continue Reading

Customized lift truck provides safer, quicker unloading of tube, pipe, other long loads

July 10, 2014

By:

BSS Industrial, a plumbing and heating products distributor, was accustomed to using slings affixed to its fork lifts to lift tube bundles from truck beds. The drawback was that on occasion the load would swing, creating a tipping risk for the lift truck. Lift truck manufacturer Combilift developed a truck with standard-length forks for placing and picking inventory, and a longer set of forks for lifting tube bundles from the delivery vehicle’s bed.

Continue Reading

Portable pipe cutting tool simplifies sawing process

July 7, 2014

By:

It's not often that a tool as simple as a hand-held circular saw wins an award for its design, but it happened when Exact Pipe Tools Inc. submitted three models to Design Zentrum Nordrhein Westfalen, one of the oldest design institutes in Europe. The saw clamps to the pipe, so users are safer and cuts are straighter.

Continue Reading

Tube producer opens doors to new markets, controls costs with laser welding

June 30, 2014

By:

A niche tube producer that formerly used GTAW exclusively, Esta Rohr began changing over to laser welding in 2005. The change is now complete, with substantial changes. The company has reduced its number tube production lines from five to three, but its output has increased tremendously. Meanwhile, laser welding has allowed it to cut some costs, helping its products compete against others.

Continue Reading

Artist’s career goes into overdrive

June 18, 2014

By:

Dominique Martinez, founder of Rustic Steel Creations, does a little of everything—using found objects and new metals, making functional items like handrails and decorative items (artistic sculptures), making items for sale and working under contract, working for profit and donating pieces for fundraisers—and in doing so, has built his company into a multimillion-dollar enterprise.

Continue Reading

Fabricator/entrepreneur makes the most of everything Texas has to offer

June 16, 2014

By:

Native Texan and farmer Aggie Devin Gerland earned a degree in agricultural engineering and took a succession of engineering positions in and around Bryan, Texas. Now an entrepreneur with his own fabrication shop, Gerland is putting his farming and ranching experience to work, developing his own line of farm implements.

Continue Reading

TUBE® expo exhibitors demonstrate the latest equipment for monitoring dimensions

June 9, 2014

By:

The manufacturing standards for manufacturing and fabricating tube and pipe are continuously on the rise as OEMs demand tighter tolerances and ever-greater dimensional consistency. Keeping up with these trends is a matter of keeping up with the technologies available to monitor processes and measure tubular products.

Continue Reading

Inverter helps manufacturer achieve improved arc starts, arc control

June 2, 2014

By:

The welders at JATCO Environmental Inc., a manufacturer of steam-to-liquids condensers for natural gas extraction, had a problem with striking and maintaining a good arc. When the company switched from a rectifier-based unit to an inverter-based unit, the welders found that the arc starts and weld characteristics were greatly improved.

Continue Reading

Asking all the right questions

April 21, 2014

By:

Texas is known for two or three commodities, namely cattle, oil, and barbecue, but the state has plenty of manufacturing, too. It’s a good environment for a fabricator and an entrepreneur with the imagination to come up with new products and build prototypes, regardless of the industry or market. Devin Gerland, found of JackRabbit Manufacturing, is one such entrepreneur.

Continue Reading

Vehicle seat manufacturer rolls with the changes

April 14, 2014

By:

Freedman Seating Co., founded in the late 19th century, originally manufactured seat cushions for horse-drawn buggies. As gasoline engines displaced animal power, Freedman adapted and today uses the latest technologies, such as CNC tube benders and a laser cutting machine, to stay current with trends in transportation.

Continue Reading

Roll former cuts prototyping time

March 31, 2014

By:

Prototyping a roll formed profile doesn’t have to be done in the conventional way, with hardened tooling and short runs made from long strips of material (or coil). American Roll Form uses butt-welded strips of steel, fed into a roll former outfitted with soft tooling, to prototype roll-formed sections. It uses a few other strategies that substantially reduce prototyping cost and lead-time.

Continue Reading