FMA Communications Inc.

Eric Lundin

Editor
FMA Communications Inc.
833 Featherstone Road
Rockford, IL 61107

Shop Management | Articles

TUBE expo exhibitors agree that signs bode well for the coming year

March 3, 2014 | By Eric Lundin

It’s no secret that Düsseldorf’s biennial tube and pipe expo, TUBE®, is a good way to gauge the industry’s health. The expo is 3 percent larger in 2014 than it was in 2012, and the exhibitors interviewed for this article expect good things from the industry in the coming year. These in-depth perspectives also revealed that upheaval in the U.S. energy industry is leading to changes that will have repercussions for decades.

Continue Reading

Lean manufacturing

Shop Management | Articles

Where lean manufacturing meets quality control

February 24, 2014 | By Eric Lundin

Lean manufacturing may have once been little more than a buzzword, but it is way of life for many in the metal fabrication industry. Meanwhile, the pursuit of quality is as critical as ever. Conference facilitators and participants discussed how these can go hand-in-hand at the 2013 EDTR roundtable event, Lean Manufacturing and the Quality Imperative, Sept. 15-17, Silverton, Ore. The outcome was a series of stories and tips that any fabricator could use to run leaner and maintain a quality product.

Continue Reading

Testing and Measuring | Articles

Inclusions caught with PAUT

February 17, 2014 | By Eric Lundin

Tube and pipe producers are familiar with ultrasonic testing (UT) which, as the name implies, uses high-frequency sound waves to find discontinuities in tube and pipe. While conventional UT is effective for testing raw materials with simple shapes—round tubing, rectangular billet, and rectangular plate—complex shapes such as castings and assemblies need something more. Phased-array ultrasonic testing (PAUT) gets the job done.

Continue Reading

Finishing | Blog Posts

St. Valentine’s Day, then and now

February 14, 2014 | By Eric Lundin

February 14 is here again, and although the origin of St. Valentine’s Day is a little weird, it’s hard not to miss the staying power of this celebration. Originally a pagan fertility rite celebrated in ancient Rome, Lupercalia was later co-opted by the church as Christianity took hold, and...

Continue Reading

Arc Welding | Articles

The emergence of Saudi America

February 10, 2014 | By Eric Lundin

Although oil extraction around the world has grown by 50 percent in the last 30 years, it was basically flat in North America until 2008. Higher oil prices have made tar sands oil economically viable, and new extraction techniques have been a boon to U.S. producers. Interviews with a variety of vendors in the forming and fabricating industry reveal the many trends that are driving changes in the equipment and supplies used in the petroleum business.

Continue Reading

Roy Mackey

Shop Management | Articles

Art for art's sake

February 10, 2014 | By Eric Lundin

Metal sculptor Roy Mackey took a long, circuitous route to become an artist, and occupies an unusual niche. With no specific art classes or vocational education in his background, he learned metalworking bit by bit, and spends quite a bit of his time making sculptures that are realistic, but too unusual to represent real objects.

Continue Reading

small diameter tubing

Shop Management | Articles

Taking big strides with small-diameter tubing

February 3, 2014 | By Eric Lundin

After 60 years in business, Superior Tube Co. Inc. found itself at a crossroads. The recession of the early 2000s had taken a toll on U.S. manufacturing, and many companies feared the growing threat from newly industrializing, low-wage countries. The company’s management came up with a strategy to update its manufacturing practices, upgrade its equipment, and prepare its workforce for the challenges associated with global competition. The result, compressing about 15 years’ worth of changes into just two years, has propelled the company forward and earned it the 2014 TPJ Industry Award.

Continue Reading

Tube and Pipe Fabrication | Articles

Technology Spotlight: Quick-release hose clamp seals 360 degrees

January 13, 2014 | By Eric Lundin

Need to connect a flexible hose to a rigid metal nipple? The worm gear clamp has been the standard for decades, but they aren’t ideal for the soft, thin-wall tubing used in aircraft environmental control systems.

Continue Reading

Stainless steel gates blend security, aesthetics - TheFabricator.com

Arc Welding | Articles

Stainless steel gates blend security, aesthetics

December 6, 2013 | By Eric Lundin

When a well-known architect was hired to design student housing complex at California State University San Marcos (CSUSM), she teamed up with Lisa Schirmer and a fabricator to develop a fence-and-gate system that would look good, invoke local flora, and provide security for the residents. The result is part fence, part art.

Continue Reading

Blog Posts

Protesting the minimum wage

December 5, 2013 | By Eric Lundin

Strikes and protests rippled across the U.S. on Dec. 5 as many minimum-wage workers demanded higher pay. Close on the heels of demonstrations by Wal-Mart workers on Black Friday, the protests center on the viability of making a living at $7.25 per hour. A common demand is a big jump in the minimum...

Continue Reading

Fabricator switches saw blade, improves throughput - TheFabricator.com

Sawing | Articles

Fabricator switches saw blade, improves throughput

December 2, 2013 | By Eric Lundin

When fabricator SF Tube Inc. noticed a falling productivity in its welding department, it discovered poorly cut tube that required an added step, end facing, before welding. The band saw blade was the culprit, which led to one change, a different brand, but ultimately a handful of improvements in productivity.

Continue Reading

Souping up old draw benches - TheFabricator.com

Tube and Pipe Production | Articles

Souping up old draw benches

October 24, 2013 | By Eric Lundin

Superior Tube Co. Inc., Collegeville, Pa., a fabricator that draws tubing for small-diameter applications, recently set about to improve material flow through its plant. Realizing that moving 60- and 70-year-old draw benches likely would damage the motors and motor controllers, which were the original equipment, the company developed a plan to upgrade the hardware at the same time. The result is a quantum leap in motor efficiency and monitoring capability.

Continue Reading

Blog Posts

A new perspective on the debt

October 17, 2013 | By Eric Lundin

The good news is that Congress finally drafted a spending bill that a majority agreed to (but not too enthusiastically); the bad news is twofold. First, some in government seem even more out-of-touch than ever. To quote Senate Majority Leader Harry Reid, D-Nev: "This is not a time for...

Continue Reading

Blog Posts

Celebrating Manufacturing Day

October 9, 2013 | By Eric Lundin

The many John Q. Publics who think that manufacturing in the U.S. is dying—or worse, who think it’s already dead—got a chance to see what they’ve been missing on Oct. 4, when more than 800 manufacturers throughout the U.S. opened their doors for tours. The main goal of Manufacturing Day is...

Continue Reading

Attractive sculptures, day or night - TheFabricator.com

Arc Welding | Articles

Attractive sculptures, day or night

October 7, 2013 | By Eric Lundin

Solar Sculptures™, which comprises an artist, a public spaces planner, and an electrical engineer, designs sculptures that use motion sensors and LEDs to come alive at night.

Continue Reading