April 13, 2016
Four areas to consider when bending include (1) formability; (2) thickness and bend radius; (3) tensile, yield, and elongation; and (4) how to deal with bending tempered materials. This month, Steven Benson applies these to forming 6061 aluminum.
March 28, 2016
Bending guru Steve Benson continues his discussion of notching, which has a symbiotic relationship with bending. Nowadays CAD systems take care of the layout calculations. Nonetheless, manual notch layout is still used for one-off products or in prototype shops.
February 15, 2016
Whether you are a press brake technician or you are programming in CAD, having a basic understanding of notching can lead to better products and a more efficient operation.
January 27, 2016
Bottom bending can work well for some aluminum grades, but it requires knowledgeable operators who fully grasp the bending method and know what precautions to take.
December 15, 2015
This month Steve Benson summarizes his grand unifying theory of radius, bend deduction, and die selection with a review and complete rundown of the bend calculations, from estimating springback to working the bend functions.
November 11, 2015
In this installment of the Grand Unifying Theory of bending, press brake guru Steve Benson describes bending calculations for aircraft tooling. He also covers the basics of bottoming
October 28, 2015
Radius bends—defined here as any bend with an inside radius greater than 125 percent of the material thickness—require careful calculation, not only because of their significant springback, but also because of the tooling these bends require. This includes the use of relieved dies.
September 8, 2015
Press brake guru Steve Benson proposes a new theory of bending, altering some long-held labels and definitions and introducing new formulas. Those long-held definitions worked well, but these new definitions and formulas may help a press brake technician become even more accurate in predicting how a part will form.
August 12, 2015
You can use some common rules of thumb to predict the inside bend radius when air forming, and the results you get are usually close enough, but with the help of a few online calculators, you can get even closer.
July 21, 2015
Using the 20 percent rule works well when calculating the floated radius in an air form, but what about the radius at different bend angles? To calculate this, we start with geometry to find the arc length and radius at different bend angles. We then manipulate these results by factoring in real-world bending conditions.
June 29, 2015
Air bending soft aluminum has such a low tensile strength that it doesn't take much for a narrow punch tip to penetrate the surface and turn the bend sharp.
May 3, 2015
To ensure you always work within the tonnage limits of your press brake and tooling, first calculate how much tonnage you need. Second, identify your tooling’s load limits. Third, calculate the sinking tonnage limit, which, if exceeded, can embed tooling into the ram or bed. Fourth, determine your press brakes’ centerline load limit.
April 1, 2015
A material’s minimum inside bend radius shows the smallest radius that’s physically possible in an air bend, though your machines and tooling may not be able to handle the tonnage. The recommended inside bend radius, such as those found on bend allowance charts for air bends, shows you what’s optimal in typical applications