Editor-in-Chief
- FMA
- The Fabricator
- FABTECH
- Canadian Metalworking
Categories
- Additive Manufacturing
- Aluminum Welding
- Arc Welding
- Assembly and Joining
- Automation and Robotics
- Bending and Forming
- Consumables
- Cutting and Weld Prep
- Electric Vehicles
- En Español
- Finishing
- Hydroforming
- Laser Cutting
- Laser Welding
- Machining
- Manufacturing Software
- Materials Handling
- Metals/Materials
- Oxyfuel Cutting
- Plasma Cutting
- Power Tools
- Punching and Other Holemaking
- Roll Forming
- Safety
- Sawing
- Shearing
- Shop Management
- Testing and Measuring
- Tube and Pipe Fabrication
- Tube and Pipe Production
- Waterjet Cutting
Industry Directory
Webcasts
Podcasts
FAB 40
Advertise
Subscribe
Account Login
Search
A tragic reminder
- By Dan Davis
- May 3, 2013
Do we actually execute that strategy in the media wepublish? No, we do not.
And that's a shame.
Fabricators might argue that safety is a given in their facilities, much like quality efforts. But it's not that simple. Talking about it doesn't make it happen. It has to be ingrained into every aspect of every activity in the facility, so that employees feel empowered to do the safe thing, even if it's not the most cost effective decision.
Actually, it can boil down to one question: Do workers on the shop floor have the authority to halt production if they see an unsafe practice occurring? Most fabricators believe that if capital equipment is running, it's making money. Is company management ready to turn off the revenue spigot so that a work environment can be made safer?
This blog is being written because a contract worker died in an accident at the Nissan automotive assembly plant in Smyrna, Tenn., on April 25. Ironically, on that same day, the automaker was hosting a group of visitors who toured the plant as the final activity of the Fabricators & Manufacturers Association's 2013 Safety Conference. The day before Ken Frizzell, senior manufacturing engineer for the same plant, was speaking before conference attendees. In his comments, he stressed to audience members that safety has to be a "passion" for everyone.
"When you see a piece of paper, don't think of it as a piece of paper, but as something someone can slip on. Pick it up," he said.
Instilling this type of culture, particularly for a large organization, is not an easy thing. The Nissan facility is more than 1 million sq. ft., and it has more than 1,100 robots, which is an environment where a careless worker can get hurt easily. That's why safety needs to be a constant educational effort.
ADM Mechanical, Decatur, Ill., has won FMA's Rusty Demeules Award for Safety Excellence two years in a row now. Safety is a focus on every shift of every day, even to the point where shift workers engage in stretching to loosen muscles and clear the mind before tackling the day's production schedule. Even with an excellent safety record—the fabrication facility has had no lost-time accidents since January 2007—steps are taken to keep safety at the forefront of thought and activity.
As a whole, manufacturing does well avoiding fatalities. In fact, a person employed in some sort of management function is more likely to die while on the job than someone in manufacturing, but even one death is too many.
You can restart a machine. You can rework a defective metal part. You can't bring someone back from the dead.
subscribe now
The Fabricator is North America's leading magazine for the metal forming and fabricating industry. The magazine delivers the news, technical articles, and case histories that enable fabricators to do their jobs more efficiently. The Fabricator has served the industry since 1970.
start your free subscriptionAbout the Author
Dan Davis
2135 Point Blvd.
Elgin, IL 60123
815-227-8281
Dan Davis is editor-in-chief of The Fabricator, the industry's most widely circulated metal fabricating magazine, and its sister publications, The Tube & Pipe Journal and The Welder. He has been with the publications since April 2002.
- Stay connected from anywhere
Easily access valuable industry resources now with full access to the digital edition of The Fabricator.
Easily access valuable industry resources now with full access to the digital edition of The Welder.
Easily access valuable industry resources now with full access to the digital edition of The Tube and Pipe Journal.
Easily access valuable industry resources now with full access to the digital edition of The Fabricator en Español.
- Podcasting
- Podcast:
- The Fabricator Podcast
- Published:
- 03/05/2024
- Running Time:
- 65:35
After Ludlow Manufacturing Inc. (LMI) received The Fabricator's 2024 Industry Award, Todd Ludlow, founder and president of the...
- Industry Events
NASCC: The Steel Conference
- March 20 - 22, 2024
- San Antonio,
The Fabricator's Manufacturers & Suppliers Event (MSE)
- March 26, 2024
- Schaumburg, IL
Coil Processing Workshop & Tours
- April 2 - 3, 2024
- Corpus Christi, TX
GOLF4MFG South
- April 15, 2024
- Charlotte, NC
16th Annual Safety Conference
- April 30 - May 1, 2024
- Elgin,