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The time between runs
- By Tim Heston
- June 27, 2013
What’s driving new equipment investment these days seems to not be capacity issues. Sure, a laser can cut twice as fast, but if you don’t have more press brakes to carry the load, what’s the use? Moreover, if those brakes sit idle much of the day for changeovers, the breath taking speed of the laser cutting head doesn't help the shop ship more parts in less time.
When it comes to new technology, some of the most effective seem to promote fast changeover and, more broadly, the speed of processing and filtering voluminous amounts of disparate information, so that the right part revision lands on the shop floor.
Consider Tyrous Ward at Cumming, Ga.-based Accufab. His small shop has some old brakes, but also two new systems that have cut changeover times between bending jobs to less than 15 minutes. He also has a panel bender that, for the right parts, can process a batch of one, and then change over tools in seconds to bend an entirely different part.
The general business press tends to cover some pretty flashy stuff--3-D printing, nano-manufacturing, and the like. But the people who’ve spent hours changing over a press brake are just as impressed by some of the fast-changeover technology and intelligence built into modern machine tools.
The small job shop makes up the majority of U.S. manufacturing, and the small shop usually performs a plethora of changeovers. Fast automation is fascinating to watch, but an old trusty machine, even with a longer cycle time, may be more than enough to meet demand. Quite often it's been the fast, and sometimes nearly instantaneous changeover that has been changing the manufacturing world.
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The Fabricator is North America's leading magazine for the metal forming and fabricating industry. The magazine delivers the news, technical articles, and case histories that enable fabricators to do their jobs more efficiently. The Fabricator has served the industry since 1970.
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Tim Heston
2135 Point Blvd
Elgin, IL 60123
815-381-1314
Tim Heston, The Fabricator's senior editor, has covered the metal fabrication industry since 1998, starting his career at the American Welding Society's Welding Journal. Since then he has covered the full range of metal fabrication processes, from stamping, bending, and cutting to grinding and polishing. He joined The Fabricator's staff in October 2007.
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- 04/16/2024
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In this episode of The Fabricator Podcast, Caleb Chamberlain, co-founder and CEO of OSH Cut, discusses his company’s...
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