Selected articles from the January 2005 issue available online:

Implementing a stamping sensor program—uphill

January 11, 2005

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Stamper and toolmaker Ultra Tool & Manufacturing, Menomonee Falls, Wis. had been installing basic stamping die protection for 15 years. Whisker sensors, positive stops, and, in some cases, part-out sensors comprised the limited sensor system for dies that ran in automatic mode. However, this system...

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Roll forming basics

January 11, 2005

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Roll forming, often called open-section forming, uses successive sets of roller dies to bend a strip of steel progressively until the desired shape is achieved. This process is very similar to traditional tube- and pipemaking, but differs in that it can form more complicated sections.

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Balancing work and life

January 11, 2005

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To remain competitive in today's cutthroat economic environment, companies are doing more with fewer people. The tight job market can make even those employees whose work loads haven't increased feel they have to expend more effort—or even create an illusion of having to expend more effort—simply to keep their jobs. No longer is it just the workaholics among us who are working harder and putting in longer hours.

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More about MIG welding

January 11, 2005

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Editor's Note: This article is a companion piece to Marty Rice's article MIG welding—The basics and then some. My first time using MIG (also called gas metal arc welding, GMAW) in the field was working on four stainless steel hoppers (tanks) at an Owens Corning plant. X-rays of the hoppers'...

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Leadership lessons from the forge

January 11, 2005

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One of the benefits of coaching individuals and teams across the country is that I have the opportunity to meet bright, insightful, and creative people. The inspiration and much of the content of this article come from one of those people—Bob Nichols.

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