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1321 results

Differentiating in a commoditized market

July 24, 2014

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There are four principles to understand about differentiation and the buying factors that go beyond price: They always exist; they have economic value; they vary by customer; and they change with time, because yesterday’s differentiators can be tomorrow’s commodity.

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Safety first at McAlpin Industries

July 21, 2014

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A consultant told the management of McAlpin Industries, Rochester, N.Y., that it was only a matter of time before the metal fabricator suffered a major safety incident. That spurred the shop to take steps to create a safety-first environment. Today, McAlpin Industries has been recognized with one of the top safety awards in manufacturing: the Fabricators & Manufacturers Association’s Rusty Demeules Award for Safety Excellence.

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Cutting opportunities in hollow structural sections

July 21, 2014

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The construction industry’s use of hollow structural sections (HSS) has been on the rise since the recession. Because of their high strength, HSS allow engineers to use less material, extending the maximum unbraced length between structural members. It’s in this environment that the tube cutting laser is beginning to open up new opportunities.

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Bending Basics: The hows and whys of springback and springforward

July 9, 2014

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Why exactly does springback occur, and how can a technician predict it? Press brake guru Steve Benson covers the basic factors.

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Portable pipe cutting tool simplifies sawing process

July 7, 2014

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It's not often that a tool as simple as a hand-held circular saw wins an award for its design, but it happened when Exact Pipe Tools Inc. submitted three models to Design Zentrum Nordrhein Westfalen, one of the oldest design institutes in Europe. The saw clamps to the pipe, so users are safer and cuts are straighter.

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Consumables for high-amperage welding

July 7, 2014

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High-amperage welding, whether in semiautomatic or robotic applications, pust a great amount of stress on welding consumables. By following a few tips, however, a welder can extend the life of these components.

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From looms to thermal spray to laser cladding

June 30, 2014

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Hayden Corp. has persevered over a century of change. It began as a supplier of wire cloth sold to the papermaking industry. Now it makes use of some of the most advanced surfacing technologies available.

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Cutting clean with 1-micron laser optics

June 30, 2014

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The high-brightness 1-micron cutting laser is redefining productivity in metal fabrication. The laser’s good absorption helps it cut faster with less power. It also means that keeping optics clean and dust-free is essential.

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FAB 40: Springs Fabrication and the ice house

June 27, 2014

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Springs Fabrication has humble beginnings, stereotypical of many successful American businesses. As it turns out, there's a reason that's a stereotype.

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FAB 40: Thinking as owners at D&S Manufacturing

June 27, 2014

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At D&S Manufacturing, the books are open, employees know how to read them, and they use this information when dreaming up new ways to improve.

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Fab 40: Impulse Manufacturing tackles downtime with data

June 27, 2014

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You can't improve something you don't measure. Impulse Manufacturing wants to cut down the time between jobs—specifically, between the last good part of the previous job to the first good part of the next job.

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Shop technology and 3-D CAD: Legends and Logos

June 23, 2014

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Columnist Gerald Davis investigates the CAD jockey’s role in the creation of markings on metal products, the different ways that these markings can be created, and some tips for ensuring the final marking is done correctly, no matter the process.

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Cooking up fabrication with the fiber laser

June 23, 2014

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Atlanta Custom Fabrication focuses on the commercial kitchen industry, mainly cutting thin stainless. Its laser cutting wasn't a constraint process, but it needed excess cutting capacity to deal with demand variability. A new fiber laser has helped to resolve the problem.

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FAB 40: Merrill Fabricators’ welding school fuels local talent base

June 19, 2014

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Merrill Fabricators takes an innovative approach to the skilled labor crisis, by launching and growing its own welding school not only to fill its own ranks, but also to help grow the broader manufacturing community.

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Artist’s career goes into overdrive

June 18, 2014

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Dominique Martinez, founder of Rustic Steel Creations, does a little of everything—using found objects and new metals, making functional items like handrails and decorative items (artistic sculptures), making items for sale and working under contract, working for profit and donating pieces for fundraisers—and in doing so, has built his company into a multimillion-dollar enterprise.

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