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WorldAutoSteel Guidelines for AHSS shed light on lightweighting

March 25, 2015

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Advanced high-strength steels are made differently in the steel mill, and they need to be processed differently in part manufacturing. WorldAutoSteel released forming and welding guidelines intended to help the users of these products work through the differences.

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5 ways to get the most out of your servo press

March 13, 2015

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To make the best use of servo technology, you must have the best practices, best people in place with ongoing training and support. The first step in getting more out of the servo press is understanding your current processes and their pain points; know your press's capabilities; and understand the critical tolerances for the part--and how servo presses can help overcome limitations.

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R&D Update: Heat generation in forming of AHSS

March 10, 2015

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Advanced high-strength steel (AHSS) materials are multiphase steels that contain martensite, bainite, and/or retained austenite. The use of AHSS materials in the automotive industry is increasing every day, because these steels provide strength and satisfy functional requirements at reduced weight....

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Die Science: Step-by-step troubleshooting of stamping dies, Part I

March 6, 2015

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Opinions on how to troubleshoot a stamping operation are not in short supply at any production stamping or die-building shop. I’m not trying to stereotype diemakers, designers, or technicians, but their decisions often are made based on insufficient data. Statistically speaking, if I...

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Die Science: Step-by-step troubleshooting of stamping dies, Part II

March 6, 2015

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In Part I of this article, which appeared in the January/February 2015 issue, I discussed the first two basic steps in troubleshooting: Identify problems with the part and verify the die and press setup parameters. Following are the remaining seven steps in the process. Step 3—Reassess and...

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Ask the Expert: Stamping thin, hard stainless steel

March 6, 2015

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Q: We recently received an order for domed spring washers stamped from 0.0010-inch-thick 301 1/2 hard stainless steel. The parts are about 0.250 in. OD and have two 0.006-in.-diameter pierced holes on a 0.150-in.-dia. circle centered on the part. We usually do not stamp anything less than 0.010 in....

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R&D Update: Examining lubricant performance in forming of AHSS

February 5, 2015

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Lubrication plays an important role in stamping, as it reduces friction at the tool-workpiece interface. Reducing that friction also reduces die and tool wear in large-volume production, which in turn increases tool life. It also allows smoother flow of the sheet material into the die cavity and...

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7 Press automation trends lean toward continued integration, acceleration

January 29, 2015

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Automation trends culled from FABTECH and other products introduced throughout 2014 indicate more integration, acceleration are to come in 2015.

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Safety catchers protect hydraulic, pneumatic press

January 28, 2015

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Safety catchers prevent a load from crashing down at any position of ascent if a hydraulic or pneumatic pressure system fails, or if a rope, chain, belt, or toothed drive breaks.

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Stamper reduces reliance on appliance with 3-D die design software

January 22, 2015

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SolidWorks-based Logopress3™ software with blank prediction, flattening and unbending, round draw, dynamic interference detection and animation, and strip layout capabilities helped Universal Metal Products accelerate its die design and improve accuracy.

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12 great gadgets and die components

November 26, 2014

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Sometimes it’s the small items that make your workday easier. Standard die components with incremental improvements, such as roller cages with cylindrical rollers, and special gadgets, such as auto-indexing dimplers, can help smooth the stamping process and extend uptime.

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Make it better, keep it better with press monitoring

November 25, 2014

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Press monitoring systems improve overall equipment effectiveness (OEE) and help identify downtime culprits. Press controls track when the machine is running and when it is not. It counts machine cycles, and can detect both empty strokes and cycles when die protection or tonnage faults exist.

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Straightening AHSS

November 24, 2014

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Advancements in straighteners help stampers handle advanced high-strength steels on coil feed lines.

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In-die indeed

October 17, 2014

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Take stamping production to its limits—and beyond—by taking advantage of in-die and inline capabilities afforded by state-of-the-art servo technology that integrates additional operations into the stamping process.

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How 2 green lubricant-makers landed on auto OEMs’ A-lists

October 13, 2014

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Gain insight into the arduous process of getting the official stamp of approval as a supplier to the automakers by reading how two green lubricant suppliers landed on the A-list.

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