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438 results

Classes for the masses

November 5, 2014

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Frustrated by an OEM that always makes easy products complicated, uses unrealistic tolerances, or leaves out critical information? You’re in good company—every manufacturer experiences this type of thing once in a while. Superior Tube Products Inc., Davenport, Iowa, deals with this by providing classes that teach the finer points of bending tube and pipe.

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Strategic developments compress timelines, reduce costs for hydroforming

November 3, 2014

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Successful hydroforming isn’t just about the technology; often it’s about the strategy. A forward-thinking die development plan, global die standardization, and knowledge about forming materials other than mild steel are three components that can go a long way in making hydroforming a viable option.

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Putting the finish first

October 16, 2014

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R & B Wagner, Milwaukee, has had a primary role in the construction industry for more than 100 years. From its early days as a blacksmith shop, the company has grown to become a designer and manufacturer of handrail components and systems; a contract manufacturer for OEMs; and a first-rate finishing company, providing top-notch polishing services for other fabricators and manufacturers. Manufacturing Operations Manager Kane Behling and President Rick Kettler shared the company’s story with Editor Eric Lundin.

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P&ID software upgrades 2-D drawings, streamlines workflow

September 30, 2014

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Using 2-D software in a world that has transitioned to 3-D software can be a difficult task. When Cougar Fuel Systems looked for new software, it looked for a system that also would shorten its product design time and manage the many design and production tasks. It found a suitable system when it purchased Smap3D P&ID and Smap Piping from CAD Partner Products Inc.

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Aerospace parts manufacturer upgrades bending capability

September 8, 2014

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Bending tubular parts for the aerospace industry isn’t easy. OEMs continue to push the envelope, designing increasingly complex parts made from pricey materials. Fabricators are under continuous pressure to improve their capabilities, turn orders around faster, and minimize scrap. To that end, SL Engineering recently invested in a second all-electric bender from Unison.

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Success on two wheels

September 4, 2014

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Firefly Bicycles, a 2011 start-up in the custom bicycle business, is thriving despite the sluggish economy and a competitive marketplace. The company’s three founders are using their previous work experience in bicycle fabrication and their enthusiasm for cycling to stay ahead of the competition.

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Exploring the versatility of laser vision systems

August 28, 2014

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For tube and pipe applications, laser vision systems are commonly used for seam tracking on the mill, but they are useful for many more applications—such as edge bevel measurement; strip width measurement and centering verification; mill process control; and coating control. For pipeline construction, they can verify the integrity of end face bevels and weld bead profile measurements.

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Fabricator delivers a big fish story

August 28, 2014

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Lou Rodriquez finds out he has a talent for creating metal art and ends up with a fish tale that is easy to believe because people can see the result: a huge metal sturgeon that’s the talk of Port Huron, Mich.

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Camera-based measurement system sends waves of productivity through fabrication shop

July 31, 2014

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When Bob Burns, owner of Aero Bending Co., Palmdale, Calif., moved his company to a new and bigger location, he considered adding to the company’s fleet of benders. However, a number of bending machine operators often lined up to measure bent components, creating a bottleneck. Changing to an optical inspection system cleared this bottleneck.

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Success breeds success as hardbanding service provider evolves into equipment vendor

July 21, 2014

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When Dave Milo set out to build a portable hardbanding unit, the former trucking company owner knew little about welding and nothing about hardbanding. After updating the hardbanding unit design a few times with consulting help from Lincoln Electric, Milo thinks he’s ready to change direction. Rather than providing hardbanding services, his goal is to sell hardbanding machines.

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Customized lift truck provides safer, quicker unloading of tube, pipe, other long loads

July 10, 2014

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BSS Industrial, a plumbing and heating products distributor, was accustomed to using slings affixed to its fork lifts to lift tube bundles from truck beds. The drawback was that on occasion the load would swing, creating a tipping risk for the lift truck. Lift truck manufacturer Combilift developed a truck with standard-length forks for placing and picking inventory, and a longer set of forks for lifting tube bundles from the delivery vehicle’s bed.

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Tube producer opens doors to new markets, controls costs with laser welding

June 30, 2014

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A niche tube producer that formerly used GTAW exclusively, Esta Rohr began changing over to laser welding in 2005. The change is now complete, with substantial changes. The company has reduced its number tube production lines from five to three, but its output has increased tremendously. Meanwhile, laser welding has allowed it to cut some costs, helping its products compete against others.

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Fabricator/entrepreneur makes the most of everything Texas has to offer

June 16, 2014

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Native Texan and farmer Aggie Devin Gerland earned a degree in agricultural engineering and took a succession of engineering positions in and around Bryan, Texas. Now an entrepreneur with his own fabrication shop, Gerland is putting his farming and ranching experience to work, developing his own line of farm implements.

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TUBE® expo exhibitors demonstrate the latest equipment for monitoring dimensions

June 9, 2014

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The manufacturing standards for manufacturing and fabricating tube and pipe are continuously on the rise as OEMs demand tighter tolerances and ever-greater dimensional consistency. Keeping up with these trends is a matter of keeping up with the technologies available to monitor processes and measure tubular products.

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Bending tube greener and cleaner

June 9, 2014

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For many, ideas such as green and sustainability are synonymous with recycling, but recycling is just one small part of doing things in a greener way. Minimizing the consumption that later needs to be recycled (waste) is an important aspect, too. Among tube and pipe fabricators, one area that can yield big benefits is lubricant consumption.

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