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Article

April 24, 2013
Surviving the storm
Figure 1 Saltwater flooded Architectural Grille’s Brooklyn facility after Hurricane Sandy’s high-powered wind blew down a roll-down door. Photos courtesy of Architectural Grille. Architectural Grille was a company on the move... Read more...

Article

April 8, 2013
Fiber laser helps job shop cut thick metals
Figure 1 North Topeka Fabrication’s new fiber laser cutting machine is designed to deliver a maximum cutting speed of more than 9,000 IPM in certain circumstances. Any good story can be boiled down into three acts. North Topeka... Read more...

Article

March 7, 2013
Tooling changeover can be a pressing issue
How long would it take a press brake operator to change out tooling from one bending job to the next? Press brake manufacturers are providing automatic tool-changing options and systems to reduce tooling setup times. Photo courtesy of Amada... Read more...

News

February 18, 2013
Amada to acquire Miyachi
As Amada Machine Tools Co. Ltd., Kanagawa, Japan, has announced plans to acquire 100 percent ownership of Miyachi Corp., Tokyo, by making a takeover bid, which has been approved by the Miyachi board of directors. Amada plans to make Miyachi... Read more...

Article

February 1, 2013
Growing in the face of uncertainty
Figure 1 The management team that has helped to put A&E Custom Manufacturing on a consistent growth path includes (from left to right, starting in the front) Steve Hasty, owner; John Jaixen, general manager; Vicki Hasty, owner; Clark... Read more...

Product

December 6, 2012
Laser cutting system switches from flat-sheet to tube/pipe cutting
Amada has added a rotary index to its FOM2 laser cutting system, delivering the power and speed to cut mid to thick materials. The rotary index is located on one of three interchangeable shuttle pallets, simplifying the switch from flat-sheet... Read more...

Article

December 3, 2012
EuroBLECH 2012 recap: Fighting for more efficiency
Figure 1 Salvagnini was a pioneer in laser fiber machines, debuting its first machine at EuroBLECH 2008. At this year’s event, the company demonstrated the versatility of its L5 fiber laser as the machine cut thick materials and... Read more...

Product

September 20, 2012
4,000-W fiber laser designed for cutting
Amada offers the FOL3015AJ fiber laser, which the company says is the first 4,000-W production fiber laser designed specifically for cutting. A 2,000-W model also is available. According to the manufacturer, the 5- by 10-ft. machine cuts... Read more...

Article

June 13, 2012
Shop grows by staying small
Figure 1 EVS Metal was an early adopter of solid modeling, even to the point where the engineers were creating their own solid models from DXF files and blueprints. The experience may have seemed like a lot of work back then, but the... Read more...

Article

May 1, 2012
How soft skills make a shop successful
Figure 1 Chris Boycks, Jay Manufacturing’s director of quality and process improvement, works with staff members during a kaizen event. If managers at Jay Manufacturing Oshkosh Inc. hired people based solely on their technical... Read more...

Article

February 28, 2012
Bending software streamlines press brake department
Ben knew what his setup person was about to say. It had become routine for the press brake department supervisor. Another day, another part that can’t be formed to the tolerance specified on the print. This time the quandary involved... Read more...

News

February 10, 2012
Amada announces grand opening of Dallas facility
Amada will celebrate the grand opening of its new Dallas Satellite Center March 7-8. The center will work in conjunction with the Amada Solution Center in Schaumburg, Ill., and the Los Angeles Technical Center in Buena Park, Calif., to provide... Read more...

Article

February 1, 2012
More than a metal fabricator - a problem solver
Figure 1 Having a skilled, experienced workforce helps Airtronics Metal Products take on complex projects. Airtronics President and CEO Jeff Burke said the average employee tenure is 12 years. Photos courtesy of Airtronics Metal Products... Read more...

News

January 24, 2012
Airtronics adds new laser to robotic fleet
Airtronics Metal Products (AMP) has added a new Amada Gemini FO M2 3015 laser to its 100,000-sq.-ft. San Jose, Calif., plant. The 4,000-W, dual-processing robotic laser machine includes a rotary index to cut medium to thick materials. The... Read more...

Article

January 9, 2012
Lessons learned lead to big bounce back
Figure 1 Steve Hasty, president, A&E Custom Manufacturing, stands with an aluminum part that goes on an electric vehicle. The company has committed to investing in equipment that includes as much automation as possible so that it... Read more...

Article

August 1, 2011
Seeing the (green) light
Most fabricators have adjusted their manufacturing processes significantly to compete. These days many customers place small orders (sometimes just one piece), require short lead-times (often just hours), and demand low prices. An operator... Read more...

Product

August 1, 2011
Rotary index configuration simplifies switch from flat sheet to tube, pipe cutting
Amada has added a rotary index to its FOM2 laser cutting system for cutting medium to thick materials. The rotary index is located on one of three interchangeable shuttle pallets, simplifying the switch from flat sheet cutting to tube or... Read more...

Article

July 18, 2011
The benefits of technical certification in metal fabrication
Figure 1 The journeyman at International Gaming Technology’s sheet metal prototype shop take a sheet metal component through every fabricating process, including welding. From left to right: Nick Anderson, Herman Marquez, Mike Terry,... Read more...

Article

June 2, 2011
The merits of a manufacturing hybrid
Figure 1 Atlanta Attachment’s shop floor is set up as a hybrid—part product line manufacturer, part job shop. When Atlanta Precision Machining & Fabrication opened for business, it immediately became a significant job shop... Read more...

News

April 25, 2011
Amada to build laser manufacturing center in California
Mitsuo Okamoto, president and CEO of Amada Co., Ltd., has announced plans to broaden the company's global manufacturing capabilities. In addition to its manufacturing centers located in Japan and France, Amada has unveiled plans to build... Read more...

News

April 12, 2011
JDSU, Amada to develop second-generation fiber lasers
JDSU, Milipitas, Calif., and Amada have announced plans to develop jointly a line of second-generation fiber lasers with up to 4-kW output power. The lasers will be used in Amada’s high-powered laser material processing system. The... Read more...

Article

February 25, 2011
Hamburgers, metal, and mettle
Figure 1 A White Castle in 1930s Chicago was fabricated for mobility. It could be erected and, if needed, disassembled and erected again at a different location. Metal channels hold white porcelain paneling, and all of it was fabricated... Read more...

Product

December 13, 2010
Press brake handles bend lengths from 79 to 276 in.
With models varying in capacity from 55 to 600 tons, Amada's new HD NT press brake series can handle applications in bend lengths from 79 to 276 in. This series features a hybrid drive system that is engineered for low energy consumption and... Read more...

Article

December 2, 2010
Fabricating to the drumbeat
Figure 1 The shop floor at C.O.W. Industries has minimal work-in-process between its laser, punch press, press brakes, and other equipment. The shop is clean, and work flows steadily to downstream processes. It wasn’t always this way.... Read more...

Article

December 2, 2010
It came from Europe
Figure 1 Fiber laser’s precision cutting is not sacrificed when coupled with a punch press. Dr. Norbert Wellmann, managing director, European Research Association for Sheet Metal Working, was present for the unveiling of a new... Read more...

Article

December 2, 2010
Fabricator growth strategy: Lower cost brings greater profit
Figure 1 Hi-Tech Industries of New York invested heavily in technology over the past two years, including this 4-kW laser cutting center. Photo courtesy of Amada America Inc. Doug Gardner recalled one request for quote on a... Read more...

Article

December 2, 2010
Through thick and thin, punching tooling can help
Figure 1 Punching is still the most efficient way to make holes of the same size on a steel sheet, no matter whether it’s 16 gauge or 0.25 in. thick. Photo courtesy of W.A. Whitney Co., Rockford, Ill. Ask a metal fabricator... Read more...

Article

November 12, 2010
Another day, another economic recovery
Figure 1 A technician at Ometek measures angles in copper busbars. The work harks back to the shop’s origins, serving the electrical business. Pizza never tasted so good. That thought probably crossed at least one employee’s... Read more...

Article

November 12, 2010
Using watts, again
Figure 1 Today the 3 Phase Energy Systems team, pictured here, is part of an organization that includes Laser Cutting Northwest and Pacific Air Cargo Transfer Systems, which altogether employ a little more than 30. Future demand may... Read more...

Article

October 4, 2010
New metal fabrication player touts high-value engineering
Figure 1 Marlin employs 29 people, six of whom are designers or mechanical engineers. Standing on the far left is Drew Greenblatt, company president. In 1990 Drew Greenblatt probably couldn’t have imagined he’d be sitting... Read more...

News

August 10, 2010
3 Phase Energy Systems, Amada America announce strategic distribution agreement
3 Phase Energy Systems, a green manufacturing company based in Auburn, Wash., has entered into a distribution agreement with Amada America Inc., Buena Park, Calif., to provide the company with an immediate skilled sales force. The... Read more...

News

August 10, 2010
JDSU, Amada co-develop high-power fiber laser
JDSU, a provider of optical products for the communications, commercial, and consumer markets in Milpitas, Calif., has collaborated with Amada, Buena Park, Calif., to develop a new, high-power, 4-kW fiber laser. The laser has been integrated into... Read more...

Article

July 30, 2010
Streamlining press brake setups help transform a business
Figure 1 An operator at Quality Fabricators can retrieve a program that was sent to the control from offline bending software. Photo courtesy of Quality Fabricators. It’s been a long time since George Doucet spent his days... Read more...

Article

May 28, 2010
The Wisconsin Family Robinson
Figure 1 Because Robinson Metal Inc. works with food processing companies, its fabricators have to be skilled in working with stainless steel. Matt Shimmon has worked at Robinson Metal Inc., De Pere, Wis., for four years and is... Read more...

Product

April 27, 2010
Press brake available in capacities from 38 to 110 tons
The RGM2 press brake from Amada America Inc. comes in capacities from 38 to 110 tons. Its backgauge is equipped with a pair of three-position gauge fingers (top, center, and down), and the front arm support system handles small and large parts. A... Read more...

Product

October 13, 2009
Punch/laser combination features enhanced transition between modes
Amada's new LC-C1NT combination punch/laser machine has been engineered to reduce the time it takes to transition between modes. According to the company, the normal transition time of almost 5 seconds has been decreased to about 2.2 seconds,... Read more...

Article

October 1, 2009
Tapping into new capabilities on punching machines
By having their precision punch presses put taps in sheet metal parts, fabricators are saving time and money because they no longer need an operator to transfer parts from the punch to a manual tapping unit. Photo courtesy of Prima Finn-Power... Read more...

Article

June 8, 2009
Is it time to put a robot in front of a press brake?
Dan Aronson, president, P&A Metal Fab Inc., Clackamas, Ore., is no stranger to robots. His company runs six robotic welding cells, and it has a 12-year-old robotic press brake cell as well. Robotic welding cells? That's not too unusual, as... Read more...

Product

February 10, 2009
Laser cutting system has flexible layout, small footprint
Amada America Inc. has unveiled its LC-3015F1NT laser cutting system. The machine is designed to have a flexible layout in a small footprint. The three-axis linear-drive system features true closed-loop feedback of the head position directly to... Read more...

Article

October 14, 2008
Japanese metal fabrication: Manufacturing on a bedrock of data
I first noticed the houses in Shibayama Machi, southwest of Tokyo. Many in Japan live in extended families, and driving through communities I saw houses coupled, two to a plat, one house older than the other. The parents raise their children... Read more...

Article

October 14, 2008
Reasons for a press brake upgrade
Figure 1 Adaptive bending, either through laser sensing (pictured here) or internal devices, can help overcome problems with material variation. Photo courtesy of LVD Strippit, Akron, N.Y. The press brake remains one of those last bastions... Read more...

Article

August 26, 2008
When does a punch/laser make sense?
Shops that process enough of the right parts can increase uptime and reduce secondary operations with a combination punch/laser machine. Photo courtesy of TRUMPF Inc. Business growth led Hawkeye Industries President and CEO Bryan... Read more...

Article

February 12, 2008
Nothing standard about this fab shop
After five years of working for a family-owned metal fabricating business in eastern Connecticut, Rob Marelli wanted to do things his way. He approached the president with an offer to buy the company from him, but he was soon gone with a... Read more...

Article

January 15, 2008
The science behind the servo press
A Komatsu H2F series servo press line stamps perforated sheets for the backs of plasma TVs. This press is programmed to form each part with multiple strokes, eliminating the need for a traditional progressive-die setup. In stamping, when you... Read more...

Article

January 15, 2008
2 strategies for optimizing bending operations
Offline bending software expedites the bending process. Metal fabricators must continuously seek new ways to maximize their uptime and improve their staff utilization to combat the skilled worker shortage. Fabricators typically encounter... Read more...

Product

December 11, 2007
Robotic bending system engineered for small-lot job scheduling
Amada's Astro II 100NT robotic bending system is designed to allow lights-out operation in large and small shops. Engineered for small-lot job scheduling, the system features an upgraded automatic tool changer, gripper changer, and hand changer.... Read more...

Article

January 9, 2007
Safety still pressing for press brakes
Press brake safety equipment must ensure safety without hindering speed or productivity. The leading trend in press brake safety is to protect the operator without sacrificing speed or hampering operators' ability to work productively,... Read more...

Article

December 12, 2006
High-powered lasers take a bite out of plate
The "more is better" mentality has been ingrained into the American culture for many years now. Sometimes this is not a good thing. However, as it relates to laser cutting, the "more is better" mentality has proven to be a success. Since... Read more...

Article

February 7, 2006
Imagination fabrication
Burke's signature play environment this year is a multievent treehouse designed to look like it is in a natural setting, complete with hollowed tree trunks and leaf climbers. Founded in 1920, BCI Burke, Fond du Lac,... Read more...

Product

January 10, 2006
Punch laser machine requires no sheet repositioning
The EML K3510NT punch laser combination machine from Amada America Inc. handles full-size sheets without repositioning. The machine's X-axis (3,937 IPM) and Y-axis (3,149 IPM) simultaneous axis speeds (5,041 IPM) offer high positioning speeds.... Read more...

Article

October 11, 2005
Making the sale
Why do some people purchase only Ford trucks while others believe in Dodge or Chevy products? Similarly, why do some companies prefer Strippit precision punches, while others favor TRUMPF, Murata, Finn-Power, Whitney, or Amada America? Is... Read more...

Article

July 12, 2005
Beyond Tool and Die
BTD made its first investments in tube fabricating equipment, including a BLM-Adige 803D tube laser cutting system, in 2003. Now tube fabricating accounts for roughly 15 percent of its total business. The story is short,... Read more...

News

April 12, 2005
Amada names stamping press product manager
Amada America Inc., Buena Park, Calif., has appointed David Stone as product manager-stamping presses. Stone joined the company in 2000 as a stamping press product specialist and recently served as assistant manager of the stamping division.... Read more...

News

May 4, 2004
Amada, Minster announce strategic marketing relationship
Amada America Inc. and The Minster Machine Co. have formed a strategic marketing relationship. Under the agreement, Minster has been appointed as the exclusive distributor for the Amada line of one-point and two-point gap presses throughout the... Read more...

Article

August 14, 2003
New tool helps fabricator accelerate part making for small runs
The company provides a range of fabricating services, including turret punching on four Amada 30-ton, 58-station turret presses. In addition, the company operates press brake, laser, welding, painting, plating, assembly, and kitting... Read more...

Article

May 29, 2003
Job shop reduces costs, improves laser's output
The Laser Station regulator can be mounted to a secured surface to eliminate movement and potential leakage at the tubing connection. Such multilevel capabilities enable a customer to reduce the number of vendors it... Read more...

Article

November 7, 2002
Fanning production rates
While a worker prepares to remove parts from a dual-pallet laser at Hartzell Fan, Piqua, Ohio, the machine is cutting the next job. The company was able to replace an older laser and a plasma cutter with this new machine. The space saved... Read more...

Article

August 8, 2002
Science Nonfiction
Forty years ago no one would have thought it possible to cut plate steel with focused light. Over time it has not only become possible but common in manufacturing operations. However, making this science fiction into fact wasn't enough,... Read more...

Article

June 27, 2002
Evolution of the beast
Photos courtesy of Komatsu America Industries, Wood Dale, Illinois. Described as a big hammer, a beast, and a cookie cutter, mechanical presses have been the underappreciated workhorses of stamping operations. While the physics of the presses... Read more...

Article

November 15, 2001
'It's gonna be painful' Metal industry players note little to reassure them in days ahead
Ask people in the trenches of the metals industry, job shops and equipment manufacturers alike, what lies down the road, and you might as well paint their windshields black and tell them to drive home — they know where they want to go, but... Read more...