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Article

October 23, 2012
First to the punch
Figure 1 Multitools can increase the flexibility of a punch setup and decrease the number of tool changes required. Producing more parts in less time is the new reality for fabricators looking to get ahead. Today’s high-mix job... Read more...

Article

January 6, 2012
Press brake tooling strategies: Go with the flow
Figure 1 An operator uses staged bending to make a small, complex part. Various tools, including a flattening die set, are all used in one setup. Job shops live and die on their ability to maximize throughput. They need to be... Read more...

Article

January 10, 2011
Maximize bending throughput on a budget
Figure 1 Hydraulic clamping systems help reduce setup time. Such systems can align and seat a tool in one operation. In a perfect world every job shop manager would have the capital to buy that shiny new press brake with all the... Read more...

Article

December 2, 2010
Through thick and thin, punching tooling can help
Figure 1 Punching is still the most efficient way to make holes of the same size on a steel sheet, no matter whether it’s 16 gauge or 0.25 in. thick. Photo courtesy of W.A. Whitney Co., Rockford, Ill. Ask a metal fabricator... Read more...

Article

November 12, 2010
Another day, another economic recovery
Figure 1 A technician at Ometek measures angles in copper busbars. The work harks back to the shop’s origins, serving the electrical business. Pizza never tasted so good. That thought probably crossed at least one employee’s... Read more...

Article

February 8, 2010
Bending perforated weathering steel: Not a pedestrian challenge
Figure 1 A worker at Sure Iron Works aligns corrugated and perforated plate with a plate and box member, creating the girders of a pedestrian bridge. It's not surprising that Steve Horn, a New Yorker to the core, uses a pizza crust to... Read more...

Article

October 1, 2009
Tapping into new capabilities on punching machines
By having their precision punch presses put taps in sheet metal parts, fabricators are saving time and money because they no longer need an operator to transfer parts from the punch to a manual tapping unit. Photo courtesy of Prima Finn-Power... Read more...

Article

April 14, 2009
Punch tooling innovations help achieve lean goals
Hector Favela, a tool- and diemaker for Simpson Strong-Tie, Pleasanton, Calif., builds dies for the company's metal connectors and anchor systems. Punches were breaking two to three times per shift. He then started using punches made of M4... Read more...

Article

November 25, 2008
Punching on demand
Dean Wilson has never been afraid of taking on a challenge. As executive vice president of manufacturing for King Electrical Mfg. Co., the heating products company that his father founded in 1958, he has tackled his share. But none has been... Read more...

Article

June 17, 2008
Setting the stage for press brake productivity
Sheet metal fabricators often find themselves with this dilemma: What's more efficient for their customers may create more inefficiency for themselves. In a lean manufacturing world these shops are seeking ways for both parties to maximize... Read more...

Article

September 11, 2007
Toro trims waste with press brake tooling upgrade
Toro Co. has found that in its high-end commercial mowers, sheet metal is the second most costly item. Toro's own manufacturing plants compete with outside vendors, which fosters competition, innovation, and cost-cutting measures. In a world... Read more...

Article

January 9, 2007
Safety still pressing for press brakes
Press brake safety equipment must ensure safety without hindering speed or productivity. The leading trend in press brake safety is to protect the operator without sacrificing speed or hampering operators' ability to work productively,... Read more...

Article

January 9, 2007
Punching through complacency to win a bid
Anderson Metals, Greenwood, S.C., had a chance to win a large job from Eaton Electrical, but it needed new tooling for its turret presses to turn around a weekend job. Fortunately, the company found a tooling source that didn't need weeks for... Read more...

Article

September 12, 2006
Leaning on press brake tooling
Staged bending can make short runs more cost-effective because each part is handled only once. Most of today's original equipment manufacturers (OEMs) and contract manufacturers have embraced the principles of lean... Read more...

Article

July 11, 2006
Powering up with a punch
For 45 years Generac Power Systems has helped homeowners and businesses withstand the unpredictable forces of Mother Nature with standby power-generation equipment. So when the company's Eagle, Wis., metal fabrication facility needed to... Read more...

Article

August 10, 2004
How to reduce press brake setup times
Despite these innovations, even the most advanced shops encounter bottlenecks in their press brake areas. While these bottlenecks cannot be attributed to a single factor, fabricators can make several changes to help reduce lengthy setup... Read more...