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Article

November 9, 2012
Stationary parts don't make money
If you’re like most fabricators, you spend no small amount of time thinking about how you can improve your tube fabrication processes. Perhaps you have been talking to the folks on the shop floor, a few people in the office, and anyone who... Read more...

Article

December 9, 2011
Assessing the arc
Figure 1 The orange circle represents a pipe bent to a 100-in. radius; the green one represents a 120-in. radius. When bent to such large radii, the two pipes essentially overlap over a short length, such as 12 in. Tubing bent... Read more...

Article

September 9, 2011
Fabricating antenna components
Imagine driving down a country road, rounding a bend, and coming across a couple of cars in the ditch. You’re the first person on the scene so you use your mobile phone to call emergency services. In a minute or so police cars,... Read more...

Article

January 31, 2011
Get the slug out
Punching features in a tube perpendicular to the center axis of the tube is a common fabricating process. Whether you are punching with or without a mandrel, the next step usually deals with getting rid of the unwanted piece of metal, the... Read more...

Article

November 1, 2010
Sizing up the job
Putting a price on a fabricated tube is something we all deal with, and it’s critical to keep in mind the many factors that can come into play when we are asked to quote a job. Some are so obvious we tend to gloss right over them, and some... Read more...

Article

September 16, 2010
The axis of safety
Figure 1 To initiate the bending sequence, the operator must activate two switches simultaneously. This ensures that the operator’s hands are not near the machine at the moment the process starts. Over the last 40 years or so,... Read more...

Article

July 9, 2010
Feeding the process
Figure 1 Successfully fabricating a long, continuous product such as a heat transfer coil depends on more than just correct feed lengths and bend angles. Proper uncoiling and straightening prevent warping and keep the finished product... Read more...

Article

April 29, 2010
Doing more with less
Figure 1 A tube cutoff machine makes use of a magazine loader. Operator assistance is required to keep the magazine full of tubes Should you use an autoloader or not? It’s a good question. In short, a device that automatically loads... Read more...

Article

February 9, 2010
Making a workhorse run
Figure 1 The use of vertical compression benders became widespread in the 1950s. A primary application was forming automotive exhaust pipes in high volumes. Photo courtesy of Pines Technology. Vertical compression tube benders have... Read more...

Article

September 1, 2009
Shaping profits with a mandrel extractor
Bending a tube and preventing it from collapsing is a mystery to most folks, especially those whose livelihood does not involve bending tubes. For those who bend tubing for a living, knowing how to decrease ovality in the bend region can be... Read more...

Article

December 12, 2008
The ins and outs of extrusion bending
Extrusions are everywhere—in conveyor systems, scaffolding, playground equipment, swimming pools, and furniture. They also are key components in architectural windows and automotive window trim. We are surrounded by bent extrusions and... Read more...

Article

November 25, 2008
Serpentine bending in production
You might not see serpentine bends often, but they are used more commonly than you probably realize. Their main purpose is to transfer heat. A tube bent into a serpentine shape, successive 180-degree bends, allows an original equipment... Read more...

Article

July 15, 2008
From the CAD station to the production floor
A 2-D drawing, which is the conventional method for describing components such as bent tubes, contains all the necessary information for programming a CNC tube bending machine. However, conventions don't hold forever, and modern technological... Read more...