Using a hand-held plasma cutter: Exploring techniques for cutting, gouging, & maintenanceNeed to learn some techniques for cutting, piercing, and gouging with a hand-held plasma cutter? Read on for six steps to follow when cutting; information about gouging; and tips on maintenance.
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How to avoid the top 10 problems in plasma cutting: Practical tips you can use right nowAttention to detail at the outset can save plasma cutting operators a load of trouble during production.
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What to know before selecting a manual plasma cutter: Understanding size, power, components, costThe first plasma arc cutting (PAC) systems, developed in the '60s, were 1,000-amp monsters designed to blast through 6-inch stainless steel.
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Using plasma arc cutting to clean-cut stainless steel sheet and plate: Variables to considerTo clean-cut stainless steel sheet and plate, fabricators first must choose the right CNC cutting equipment and then set the correct process-related variables. Precise machine motion controls, torch-to-material distance control, and the correct plasma and assist gases all are crucial to producing weld-ready plasma-cut edges on all stainless steel thicknesses.
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Making plasma cutting easier: Using CNC automation technologyFor many people, the world of plasma cutting is a complex and daunting place, with a cryptic set of rules that can be mastered only by highly trained technicians after weeks of training. For every change of material or thickness being cut, a long process ensues of resetting gas mixtures, tweaking pierce heights and pierce delays, and manually calibrating every last parameter to ensure a reliable result.
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Gouging: The other plasma process: Defining the basicsPlasma gouging, although not necessarily as well-known as plasma cutting, is one of four methods of gouging that can be used for a variety of industrial applications. Different techniques bring about different results, depending on the application.
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Dressing for success and other welding safety tipsWhether we are attending a social occasion or dressing for the job, we all give some thought about what we are going to wear.
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Selecting the best lens for welders' eye protectionIn the industrial environment, safety glasses are a necessity for jobs that put employees' eyes at risk of exposure to heat, impact, chemicals, or dust. But workers also need protection from nonimpact dangers, such as radiant energy, eye strain, and fatigue. So choosing the appropriate lens or filter plate for your workers' eye protection is just as important in preventing eye injury as is selecting the appropriate style of safety eyewear.
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Welding helmets in view: Five welding helmets, five sets of capabilitiesWelders looking for welding helmets have a lot of options to choose from. With everything that is available, it is important for welders to be informed of the protection levels of each helmet as well as the features each provide in order to find the right helmet for the job.
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Changing the way they do business: Bridge, structural fabricators have to think about process choicesDealing with work loads, delivery schedules, and many other responsibilities doesn't leave managers with much time to consider factors that justify equipment improvements.
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Specifying the sulfur content of 316L stainless steel for orbital welding: Weldability versus surface finishThe widespread use of autogenous (fusion) orbital gas tungsten arc welding (GTAW) in the high-purity semiconductor and biopharmaceutical industries, combined with modern steel refining technology, has made it both desirable and practical to supply type 316L stainless steel with a restricted range of elemental sulfur.
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How to recognize, minimize weld smut |
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Welding aluminum with inverter-based power suppliesIt's easy to look at such a long-established technology as welding and believe that little or no technology development is taking place. In truth, however, the capabilities of welding power supplies are changing constantly and rapidly, especially in the area of inverter technology. These power supplies are suitable for welding aluminum alloys, including thin aluminum alloys.
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Inverter versus transformer power supplies for aluminum GTAW |
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GMAW vs. FCAW for beginners: Choose the best process for your small operationThere are several pros and cons to using the gas metal arc welding process versus the flux cored arc welding process in compact applications.
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Advantages of plasma welding: Often-overlooked PAW offers speed and affordabilityPlasma arc welding sometimes offers greater welding speed than gas tungsten arc welding at lower cost than laser beam welding.
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Gun Control: GTAW torch design innovations enhance productivity, qualityThis article discusses improvements to the GTAW torch that should enhance the productivity and quality of welding operations. It specifically discusses the welding gun's affect on ergonomics and cooling capacity.
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Examining the GTAW environment: Choosing the right electrode and booth for your applicationThe author outlines basic components of a welding booth suitable for GTAW, and offers possible solutions to a decline in availability of the thoriated tungsten used in a GTAW electrode. He also offers ideas for providing a clean air supply for the GTAW operator.
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Joining aluminum with GTAW: Advice for the noviceAluminum is a real challenge to weld, especially for beginners. A knowledge of the gas tungsten arc welding equipment that is available to do the job as well as required accessories, preparation tips, and proper techniques is a good thing to have before jumping in.
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The fundamentals of gas tungsten arc welding: Preparation, consumables, and equipment necessary for the processLearning the fundamentals of the GTAW process will increase the welder's ability to produce quality weldments. Knowing the correct consumables, equipment, and preweld preparation necessary will help the welder troubleshoot welding problems.
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Using inverter technology: FAQs about inverter-based plasma cuttersBusinesses feel a constant pressure to gain an advantage and control their processes better. However, the decision to embrace new technology often leaves them feeling vulnerable. In the realm of hand-held metal cutting operations, one such decision is choosing between traditional technology and an inverter-based plasma cutting system.
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Getting the best results in gas-shielded FCAW: Filler metals play a crucial role in the process |
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Titanium—You can weld it! |
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Welding Miniature Devices: Decisions to make when choosing a joining process |
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Staying grounded: Safely ground electricity when arc weldingBecause a typical arc welding setup may consist of several electrical circuits, it's critical to apply and maintain proper grounding methods within the welding area to promote electrical safety in the workplace.
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Arc Welding 101: ArrayI am building a 400-gallon paint tank and I'm having trouble with leaks when using gas metal arc welding (GMAW).
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Let 'er rip: College students learn real-world skills in vehicle fabrication competitionBob Hollingsworth, a member of Practical Welding Today's advisory board, details the journey of the 2006 Western Washington University Mini Baja vehicle fabrication team and their quest to build a winning off-road, student-designed racing machine.
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Arc Welding 101 - Preheating a shaft-sprocket assembly: Preheating a shaft-sprocket assembly |
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Robotic arc welding gets smart in real time: Immediacy of information can benefit shop floorsWhether you're dealing with low part counts or wild welding variables or the challenges of just-in-time production, monitoring software can help smooth your operation.
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Robots and dials and knobs—oh my!: GMAW power sources have evolved over timeIn the late 1950s, the U.S. Navy wanted to find a way to join heavy aluminum structural sections used to fabricate motor torpedo boat hulls.
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Which wire do you require?: How to select a gas-shielded welding electrodeAre you looking for ways to improve quality, raise productivity, and save costs in your current welding operations? If you haven't examined the various electrode choices, you could be missing an opportunity to take your production welding to the next level.
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Selecting the right tungsten: How your choice affects AC GTAWMost welders used to agree that a pure tungsten electrode was crucial to obtaining the best results for gas tungsten arc welding (GTAW) aluminum, magnesium, and other alloys that required an AC arc.
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Selecting a shielding gas for joining stainless steel: The right choice is critical for success |