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Content tagged with "art"

Results: 33

Article

April 10, 2007
A recycled dream Lankford doesn't miss a detail, creating a horse complete with saddle, bit, stirrups, and horseshoes. They say that one man's junk is another man's treasure, but Eric Lankford never thought it would go this far. The 51-year-old propane manager from Dickson, Tenn., had no idea that... Read more...

Article

August 8, 2006
Die basics 101 starts with eight basic components Editor's Note: This article is edited from Part IV and Part V of an article series on thefabricator.com covering stamping die fundamentals and focusing on the components used in manufacturing stamping dies. A stamping die is a special, one-of-a-kind precision tool that cuts and forms... Read more...

Article

March 11, 2004
Low-tech system mechanizes pipe welding: Backing device allows GMAW on open root A backing system is positioned inside a pipe and copper rings contain the weld pool. A backing device is one such type of mechanized system. Backing devices facilitate pipe alignment, proper joint gap settings, and installation of purging equipment. Furthermore, the use of backing... Read more...

Article

February 26, 2004
Metal Art Takes on the Fireplace Figure 1 After tracing the fireplace screen pattern on 12-gauge mild steel plate, Jim Truett performed his intricate cuts with an air plasma cutter. Truett knows his way around a welding power source and its allied tools, consumables and equipment. His job mandates it. But it's... Read more...

Article

February 12, 2004
Selecting a stamping die pressure system, Part II Selecting a stamping die's pressure system can be a critical decision. Many questions must be answered to determine what type of pressure system best suits your application. This article is Part II of a two-part series that focuses on the different systems available, as well as the advantages... Read more...

Article

January 29, 2004
Occupational injury and illness statistics Statistics also were reported for cases that resulted in days away from work, a job transfer, or restriction and are grouped in two categories: those requiring at least one day away from work, with or without job transfer or restricted activity, and those requiring job transfer or... Read more...

Article

January 13, 2004
Structural tube on campus A Sculptor and an Architect Carpenter specializes in large-scale public installations, including architectural sculptures and infrastructural items. He studied architectural glass art under artists in England and Germany, and this experience is reflected in his use of glass and light,... Read more...

Article

December 11, 2003
Selecting a stamping die pressure system, Part I Selecting the stamping die's pressure system can be a critical decision. Many questions must be answered to determine what type of pressure system best suits your application. Controlling Factors 1. Pressure requirements Simple conventional metal cutting dies, such as those used in blanking... Read more...

Article

November 20, 2003
The history of welding according to Marty OK, so this guy back in ancient times got into a fight with another guy. He got punched in the eye and fell backward, hitting his head on a fallen tree branch. He thought to himself, "That fist hurt, but that dang tree limb hurt worse." (This was the first time the expression "dang" was... Read more...

Article

October 23, 2003
Plotting for success Another way of looking at this is that we get so tied up in the day-to-day grind that we forget or ignore the deteriorating conditions in the forming mill and tooling until a customer complains about weld splits. We lose our edge, figuratively and literally, and it shows up in nonparallel edges... Read more...

Article

October 9, 2003
Controlling bend angles Spring-back Analysis All metal has a certain amount of spring-back. Spring-back, also known as elastic recovery, is the tendency for the metal to want to return to its original flat blank shape after being bent. To fully understand why metal springs back, we first must understand that metal,... Read more...

Article

August 28, 2003
Unique fireplace items can fire up your income Figure 1 Craig A. Kaviar's Tree Screen. Kaviar frequently uses images from nature in his work. Courtesy, artist. The idea is to view a fireplace and its accessories as another work of art. Like a painting that hangs on a wall, a fireplace screen should attract the eye. It should... Read more...

Article

July 10, 2003
Do you use checking jigs and fixtures? The effect that checking fixtures have on your operating bottom line is so important that they should be given a much higher priority than most tube fabricators give them. The cost of quality checking fixtures should be included in every bid when quoting jobs. In fact, costs incurred... Read more...

Article

June 12, 2003
Inline process auditing Sound familiar? What are the options? Today's Audit Today the most widely accepted practice for checking part or process quality is random or, at best, controlled sampling. With these types of sampling, you hope those four parts you checked from 70 are enough to catch a major disaster.... Read more...

Article

June 12, 2003
Found art Arnold's first job out of college was with the New Arts Foundry fabricating bronze statues. However, he quickly grew tired of following someone else's blueprints. A year later he landed a commission to design and fabricate 150 feet of ornamental iron railing for a private residence. After... Read more...

Article

June 12, 2003
Designing high-strength steel stamped parts for formability The problems associated with forming high-strength steel often are created during the design stage, when products are designed in such a way that they cannot be manufactured using conventional stamping methods. Or the product requires numerous or special offline operations, such as annealing or... Read more...

Article

June 12, 2003
Looking to the future   The decision to produce cut-to-length steel and blanks at the new plant arose from regional stampers' and other manufacturers' need for these products. Designing a Custom Facility Once committed to building a new plant in the Southeast, Thompson's management began planning the... Read more...

Article

May 29, 2003
Art From the Forge It's been happening gradually over the past 25 years, but in the past four or five years, art from the forge is finding outlets in fine art and sculpture galleries, as public art and even jewelry. These motifs, techniques, designs, and objects are heading ironwork in new directions. Much of it... Read more...

Article

May 15, 2003
Riding on the cusp of something great The sculptures' pieces seem only incidentally connected, barely touching, much less literally supporting and balancing each other. They appear more like glittering ornaments dangling from a mobile than weighty metal structures connected by fate and strong welds. Ironically, Robb said he... Read more...

Article

July 25, 2002
Building a business: Minnesota couple learns how to market residential, custom iron art Object For one Minnesota couple, starting a business has meant relying on the steps they've taken, separately and together. Del Halling, a welder and an ironworker since age 18, had always wanted to have a shop of his own. Sandy Halling worked in her parents' Bovey, Minn., grocery store in... Read more...

Article

July 12, 2002
It happens 'under the hood' Object Rick Walsh doesn't have a degree in landscape architecture, but he builds water gardens. He doesn't have a degree in art, but he sculpts metal. He has no formal training in welding, but welds all his sculptures. And for years people have been paying him a lot of money to create his... Read more...

Article

May 30, 2002
Terrorist attacks inspire Washington welder A welding gun helped John Jackson heal after his cousin died. Now he hopes it will bring comfort to the countless people who lost loved ones in the Sept. 11 terrorist attacks. A welder for more than 20 years, Jackson owns and operates Jackson's Field Welding Services LLC, a steel erection... Read more...

Article

January 24, 2002
A dream come true After only one lesson in oxyacetylene welding, he made his first sculpture. Rubino said he couldn't believe his cousin showed him how to use an oxyacetylene setup, and then left him to experiment—in a wooden-frame, 100-year-old house, amid wood scraps and sawdust—while he went... Read more...

Article

October 25, 2001
Metal stamping and electromagnetic forming: New process improves material formability, reduces wrinkling Object Research done at The Ohio State University during the past several years has shown that when material is stretched at high speed, it is less apt to tear than if it is stretched slowly. This is because the action of the material tearing causes a change of direction. If this is done... Read more...

Article

August 16, 2001
In search of the perfect bend Press brake manufacturers have made tremendous advances in the art of machine design and manufacturing. Machine frame components are designed to use proven mechanical engineering principles combined with CAD technology to identify the areas most susceptible to stresses consistent with the metal... Read more...

Article

July 12, 2001
Not your father's abrasive jet Figure 1 Object Fifteen or 20 years ago abrasive jet was the technology of last resort for severing difficult materials that could be cut no other way. These units were crude, noisy, and dirty. A nozzle was hung on an X-Y burning table and the resulting tolerances and surface finish were... Read more...

Article

July 12, 2001
Steel industry anything but status quo: Next generation of distributors set to lead wave of change   The other day, I received one of those greeting cards that plays a tune when opened. That card contains more computer power than existed in the world in 1950. When avoiding her studies, my daughter entertains herself with a hand-held Nintendo® Game Boy®, which contains... Read more...

Article

June 15, 2001
Whale watching: A doctor's love of whales leads to a complex welding project Object Orcas, or killer whales, have many of the characteristics loved and respected by man. Their size, strength, and speed allow them to hunt a range of fish, birds, and aquatic mammals, earning them the reputation as the ocean's top predator. They are intelligent animals that can be... Read more...

Article

June 15, 2001
Successful tube hydroforming: Watching parameters, accurately simulating the process yield good results A typical tube hydroforming system is shown in Figure 1 . Within this system, a host of factors must be taken into account, from starting tube geometry and material properties to the quality of the final part (such as thickness distribution and dimensional accuracy). Each of these... Read more...

Article

June 13, 2001
Rising expectations spark new approach to draw die development: Reconciling demands for increased quality at lower costs During the past five years, the process of draw die development has undergone significant changes as a result of technological improvements and the demand for higher-quality products. Figure 1: The eight steps in the advanced draw development process are designed to identify and address... Read more...

Article

May 15, 2001
Hydroforming of tubes, extrusions, and sheet Hydroforming tubes, extrusions, and sheet metal is a state-of-the-art enterprise and is just now becoming more popular in the industrial production of frames for light trucks and vans. Figure 1: Hydroforming tubes with outer pressure, though not the norm in the industry, has several... Read more...

Article

February 19, 2001
Die design for flat parts: Achieving perfection in a difficult task Flatness is one of the most difficult part characteristics to achieve in a conventional stamping die. Some of the factors controlling part flatness are: 1. The severity of the steel cutting deformation. 2. The mechanical properties of the sheet material. 3. The incoming flatness of the... Read more...

Article

February 19, 2001
Effective simulation of hydroforming: Current capabilities and requirements for the future Simulation is used in the hydroforming process to replace the experimental investigation and tests required in a real tryout process. Simulation of hydroforming becomes especially relevant if the feasibility of the metal forming processes has to be checked before expensive tools are actually... Read more...

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