Experimenting with flexible blank holder force control: Prototype shows promise for difficult-to-form materialsThe quality of deep drawn sheet metal products is determined largely by the rate at which a sheet is drawn into a die. Varying blank holder force (BHF) as a function of time or the press stroke is of great importance.
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Key design principles for successful deep drawingSuccessful deep drawing depends on many factors. Ignoring even one of them during die design and build can prove disastrous.
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Controlling flow and obtaining stretch in deep draw operationsAddressing the difficulties in obtaining a wrinkle-free stamped part requires a good understanding of metal flow and how it is affected by draw beads
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Toolmaker tricksIt is not unusual for me to perform a few magic tricks when holding a conference on stamping die drawing, troubleshooting, or processing. Later on, I may disclose the magicbehind the trick. I do this for a couple of reasons: first, to entertain the conference attendees, and second, to show them that there is no such thing as magic, only physics.
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The growing use of orbital tube welding: Quality, repeatability, and documentation drive the technologyAlthough orbital tube welding has been used in aerospace, semiconductor, and other high-purity applications for a long time, general industrial markets just now are beginning to view it as a viable and economical option for joining stainless steel tubing.
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Automating your end forming operation: How to maximize efficiency in the shopEfficiency, productivity, and quality are focal points for end forming operations, and many manufacturers are looking to automation to improve those dimensions of their businesses.
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The little-known life of the scarfing tool: Focusing on a small device to see the bigger pictureWho cares about scarfing tools? There are more important things in life. When the beauty pageant contestant is asked what problem she would like to solve, she's more likely to answer "I'd like to establish world peace" than "I wish I could find ways to help scarfing tools last longer."
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Structural tube on campus: Aluminum bridge spans science departmentsCentral Washington University in Ellensburg, Wash., is known for its strong science programs. "Flying Bridge," a structure designed by artist and sculptor Ed Carpenter, physically and metaphorically spans the biology and chemistry departments in the university's new Dean Science Building. Carpenter, who designed the bridge with engineering consultation from Peterson Structural Engineers Inc., teamed up with Albina Pipe Bending Co. Inc. to tackle the project's material bending and fabrication requirements.
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Exploring the welded tube making process: The basics for fabricatorsThis article is aimed not at tube producers, but at fabricators of tubing, to provide an overview of the process.
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Solving Problems on the Tube MillTube mill operators face a variety of challenges everyday in their efforts to produce high-quality tubing in a cost effective and productive way.
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Laser welding of stainless pressure tubesNot all laser welded tubes are created equal. Know what to look for in the final product to ensure that you're buying quality and not just an imposter.
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Inline gauge control in welded tube production: Reducing conversion lossesReducing scrap when converting strip to finished tube is a huge step in bettering your bottom line.
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Considering the benefits of pulse spray transfer GMAW |
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Advantages of plasma welding: Often-overlooked PAW offers speed and affordabilityPlasma arc welding sometimes offers greater welding speed than gas tungsten arc welding at lower cost than laser beam welding.
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Secrets of Using GTAW for Tools and Dies: One retired fabricator share the basics of how he added this services to his shopTool and die welding can be a very lucrative service for a fab shop. However, tool and die welders are about as rare as brain surgeons because of a general lack of knowledge about the process and because of the extra expense it brings to a shop. This article offers a basic understanding of what's needed to add this service to your fab shop.
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Examining the GTAW environment: Choosing the right electrode and booth for your applicationThe author outlines basic components of a welding booth suitable for GTAW, and offers possible solutions to a decline in availability of the thoriated tungsten used in a GTAW electrode. He also offers ideas for providing a clean air supply for the GTAW operator.
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Joining aluminum with GTAW: Advice for the noviceAluminum is a real challenge to weld, especially for beginners. A knowledge of the gas tungsten arc welding equipment that is available to do the job as well as required accessories, preparation tips, and proper techniques is a good thing to have before jumping in.
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The fundamentals of gas tungsten arc welding: Preparation, consumables, and equipment necessary for the processLearning the fundamentals of the GTAW process will increase the welder's ability to produce quality weldments. Knowing the correct consumables, equipment, and preweld preparation necessary will help the welder troubleshoot welding problems.
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Mastering the art of welding—it's all about proper technique |
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Getting the best results in gas-shielded FCAW: Filler metals play a crucial role in the process |
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Robotic arc welding gets smart in real time: Immediacy of information can benefit shop floorsWhether you're dealing with low part counts or wild welding variables or the challenges of just-in-time production, monitoring software can help smooth your operation.
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Welding aluminum tailored blanks with Nd:YAG lasers for automotive applicationsThe increased average power at the workpiece delivered by a 4-kilowatt, continuous-wave Nd:YAG laser source can be used for tailored blank welding of aluminum alloys
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Setting realistic goals for robotic welding projectsExpecting a robot to solve all of your production problems can inflict the cruel irony of ceating more. If you want your robots to speed up your operation, know what they can and can't do from the start.
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Which wire do you require?: How to select a gas-shielded welding electrodeAre you looking for ways to improve quality, raise productivity, and save costs in your current welding operations? If you haven't examined the various electrode choices, you could be missing an opportunity to take your production welding to the next level.
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Selecting the right tungsten: How your choice affects AC GTAWMost welders used to agree that a pure tungsten electrode was crucial to obtaining the best results for gas tungsten arc welding (GTAW) aluminum, magnesium, and other alloys that required an AC arc.
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Selecting a shielding gas for joining stainless steel: The right choice is critical for success |
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Understanding weld discontinuities |