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Results: 27

Article

June 8, 2004
Selecting a shielding gas for joining stainless steel The use of stainless steel has grown significantly over the past decade in North America. As its use has grown, so has the number of different consumables required to join it. Because stainless steels are used in applications that are different from carbon steels, it follows that their... Read more...

Article

February 26, 2004
Selecting the right tungsten But this isn't as true anymore, as the welding industry has shifted toward using inverter-based AC GTAW machines that incorporate square wave technology. Selecting the right tungsten becomes an increasingly critical issue with inverter technology to maximize its benefits. In the past pure... Read more...

Article

January 13, 2004
Structural tube on campus A Sculptor and an Architect Carpenter specializes in large-scale public installations, including architectural sculptures and infrastructural items. He studied architectural glass art under artists in England and Germany, and this experience is reflected in his use of glass and light,... Read more...

Article

December 11, 2003
Getting the best results in gas-shielded FCAW The demand for flux cored arc welding (FCAW) has grown significantly over the past 10 years. Manufacturers who weld carbon, stainless, low-alloy, and high-alloy steel are turning to this process primarily because: It has a high deposition rate. It can be used to weld in all positions... Read more...

Article

August 14, 2003
Toolmaker tricks This article focuses on a few tricks of the tooling trade that have been used for years. It is very important for toolmakers, troubleshooters, and technicians to make rational data based decisions regarding permanent corrective action. These tricks are intended solely for data gathering purposes... Read more...

Article

August 14, 2003
Mastering the art of welding—it's all about proper technique One of the stupidest things I ever did as a parent was to buy my son a book about kyusho-waza (pressure point attack) written by master martial artist, George A. Dillman. I then became the recipient of painful ambushes in the hall, kitchen, and even driving down the road in my... Read more...

Article

July 24, 2003
Which wire do you require? Many fabricators overlook the efficiencies they can gain by changing a wire or process. In fact, when you ask fabricators why they're using a particular electrode, some respond with "That's the way it's always been done here," even though another way might yield significant improvement.... Read more...

Article

June 26, 2003
The little-known life of the scarfing tool Just kidding, but I'm sure you get my point. Scarfing tools are pretty boring compared to the greater issues we face since 9/11. I pray for world peace right there with anybody who will listen. But then again, I've been asked many times why tools don't last or why they break after only a short... Read more...

Article

June 12, 2003
Understanding weld discontinuities A welder's primary concern in any kind of work is ensuring his weld is sound. For this reason, it's important for an inspector examining the weld to be able to spot a variety of weld discontinuities, including: Porosity. Incomplete fusion. Incomplete joint penetration. Unacceptable... Read more...

Article

November 17, 2002
Secrets of Using GTAW for Tools and Dies Tool and die welding can be a very lucrative service for a fab shop to offer. However, tool and die welders are a rare breed because of lack of knowledge about the process and the extra expense for a shop. Gas tungsten arc welding (GTAW) frequently is used for tool and die welding applications... Read more...

Article

October 25, 2002
Considering the benefits of pulse spray transfer GMAW Object Pulse spray gas metal arc welding (GMAW) is a versatile welding process. Sometimes welding suppliers and welding managers don't want to try it, because they don't want to change the process they're using, train users, adjust welding processes, or spend money on new equipment.While any... Read more...

Article

November 15, 2001
Setting realistic goals for robotic welding projects Companies interested in purchasing robotic welding equipment often expect robots to solve all their productivity and quality problems. After installation, the actual results often do not meet the end user's high expectations. The natural conclusion is that the robot company dropped the ball;... Read more...

Article

September 4, 2001
Robotic arc welding gets smart in real time Though robots probably are best-known for their ability to accomplish repetitive manufacturing tasks, it's no secret that, by themselves, they are unintelligent and must be told what to do. They are silent, unable to talk over problems with their controller, power sources, the robot in... Read more...

Article

August 16, 2001
Solving problems on the tube mill Tube mill operators face a variety of challenges every day in their effort to produce high-quality tubing in a cost-effective and productive way. This article examines some of the typical problems producers encounter, some common causes of these problems, and some ideas for how to solve these... Read more...

Article

July 26, 2001
Inline gauge control in welded tube production: Reducing conversion losses   In welded tube production, the conversion of strip to finished tube always produces some loss of raw material. These conversion losses have many causes, including scrap generation because of poor forming (mill setup or adjustment), poor welding, tube straightness, off-tolerance... Read more...

Article

July 12, 2001
Examining the GTAW environment Possibly the greatest development of the last decade was increased awareness of environmental and health concerns, which in the welding industry has prompted improvements in air quality, ergonomic workstations, and decreased exposure to materials deemed harmful to health. It is important... Read more...

Article

July 12, 2001
The growing use of orbital tube welding This trend is due partly to orbital welding's capability to make an entrapment-free, permanent connection that is highly resistant to vibration. This makes it a good choice for joints that are not intended to be disassembled in the future. However, the appeal of orbital welding also is due to... Read more...

Article

July 12, 2001
Experimenting with flexible blank holder force control: Prototype shows promise for difficult-to-form materials The quality of deep drawn sheet metal products is determined largely by the rate at which a sheet is drawn into a die. Varying blank holder force (BHF) as a function of time or the press stroke is of great importance. In the beginning of a deep drawing stroke, wrinkling of the sheet can become... Read more...

Article

July 12, 2001
Laser welding of stainless pressure tubes The vast majority of welded stainless steel pressure tubing is produced with the gas tungsten arc welding (GTAW) process. This process often is referred to as tungsten inert gas (TIG) welding. However, with the recent advent of reliable, high-power laser power sources, the laser beam... Read more...

Article

May 30, 2001
Key design principles for successful deep drawing Successful deep drawing depends on many factors. Ignoring even one of them during die design and build can prove disastrous. However, regardless of the many factors involved, the most important element to a successful deep drawing operation is initiating metal flow. The following are key... Read more...

Article

May 30, 2001
Exploring the welded tube making process: The basics for fabricators This article is aimed not at tube producers, but at fabricators of tubing, to provide an overview of the process. In the simplest terms, a welded tube is made by taking a piece of steel strip, rolling it into a cylinder, and then heating the edges and forging them together to make a tube.... Read more...

Article

February 19, 2001
Automating your end forming operation: How to maximize efficiency in the shop Global competition is driving companies to continually evaluate all phases of their manufacturing to locate potential improvements. Automating new or existing equipment many times is a focus for manufacturers that want to continue growing. Autoloading systems that can... Read more...

Article

February 19, 2001
Welding aluminum tailored blanks with Nd:YAG lasers for automotive applications The automotive industry is continually striving to improve product performance and fuel efficiency by reducing vehicle weights. The recent drive toward the use of aluminum-based structures in this industry has led to the development of aluminum space frame structures (assembled from cast... Read more...

Article

February 19, 2001
Controlling flow and obtaining stretch in deep draw operations Figure 1 Object Obtaining a wrinkle-free part and the desired percentage of stretch in a deep drawn part sometimes can be very frustrating and time-consuming. Wrinkles, fractures, loose metal, buckles, and oil canning are everyday problems in the die build and stamping industry.... Read more...

Article

February 19, 2001
Joining aluminum with GTAW: Advice for the novice Aluminum: beautiful, lightweight, strong, versatile—and a real challenge to weld, especially for beginners. This article describes some of the new gas tungsten arc welding (GTAW) equipment available and its benefits, accessories required, points to consider before welding, and the... Read more...

Article

February 19, 2001
The fundamentals of gas tungsten arc welding: Preparation, consumables, and equipment necessary for the process Gas tungsten arc welding (GTAW) is an electric arc welding process that produces an arc between a nonconsumable electrode and the work to be welded. The weld is shielded from the atmosphere by a shielding gas that forms an envelope around the weld area (see Figure 1 ). Figure 1: The... Read more...

Article

February 19, 2001
Advantages of plasma welding: Often-overlooked PAW offers speed and affordability Object Plasma arc welding (PAW) often is overlooked when a fusion welding process must be selected for high-integrity applications such as those found in the medical, electronics, aerospace, and automotive industries. This process has been overlooked because it is more complex and requires... Read more...

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