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Results: 27

Band saw cutting of tube and pipe: Tips for blade selection and machine settings

Production quantities of cut tube and pipe can be produced economically with a band saw. However, the choice of which blade to use is very important in maintaining a low cost per cut.

Publish date: February 19, 2001

Tech cell: Sawing


Making the most of hydroforming: Pursuing product potential and possibilities

Hydroforming has become a competitive metal forming method and has succeeded in many applications because of its weight- and cost-saving attributes, elimination of joining operations, and ability to offer part design for confined spaces.

Publish date: September 25, 2003

Tech cell: Hydroforming


Tube Hydroforming Design Flexibility—Part IV

Publish date: October 23, 2003

Tech cell: Hydroforming


Roll out the shelving

Just as office managers look for the most efficient way to store files, shop managers must look for efficient ways to store heavy, expensive dies. Many offices have file cabinets with an index system for locating files quickly. The shop equivalent for storing and retrieving dies may be air-powered rollout shelf units.

Publish date: August 28, 2003

Tech cell: Materials Handling


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Tech cell: Array


Working safety with metalworking fluids: How to protect workers from their harmful effects

This article examines the hazards associated with metalworking fluids. Health effects, including skin and respiratory disorders and cancer, are addressed. A look at engineering and administrative controls that can be implemented to ensure the safe use of metalworking fluids is included.

Publish date: September 17, 2001

Tech cell: Safety


When sparks fly ...

This article combines examples of fires caused by inadequate protection from welding with information on heat-resistant textiles and how they can be used to provide that protection.

Publish date: December 13, 2001

Tech cell: Safety


Workplace stress—Part 1

Stress is a fact of life. It's here to stay, and even if we could abolish it, we wouldn't want to. At its best, stress can be the catalyst that moves us to make changes and achieve great things in life. At its worst, it can create all kinds of emotional and physical problems. What determines whether stress is a friend or foe? Whether it precipitates changes that improve our lives or whether it greatly diminishes the quality of our lives? One determining factor is how we handle or manage stress. We can be our own best friend or our own worst enemy.

Publish date: July 24, 2003

Tech cell: Safety


Workplace stress—Part 2

If you've visited a doctor recently and were told that stress is the cause of or a contributing factor to what ails you, you're not alone. Although you can't expect to eliminate all of the stress in your life, you can learn to manage it and reduce its negative effects.

Publish date: August 14, 2003

Tech cell: Safety


A breath of fresh air - Taking a look at in-plant filtration systems: Taking a look at in-plant filtration systems

The article explains how to carry out a facility and process evaluation and discusses the basics of in-plant air filtration system selection.

Publish date: November 15, 2001

Tech cell: Safety


Managing innovation in the factory: Turning improvements into intellectual property

In many industries, more than three fourths of new products start out as direct requests from customers. How can you find and capitalize on the opportunities hidden in offbeat requests?

Publish date: February 15, 2001

Tech cell: For CEOs


Put your money where your mouse is: How to succeed in e-business

To decrease your chance of failure in e-business, focus on the business issues first and the technology issues second.

Publish date: February 19, 2001

Tech cell: For CEOs


Building a better business model: Strategic planning basics for automotive stampers to improve profit

Just what is a strategic business model, and how can it be developed and used by an automotive stamping supplier wanting to boost its bottom line?

Publish date: October 11, 2001

Tech cell: For CEOs


Managers are not necessarily leaders

Often we are told that leadership is the key to the success of any business or organization. What is leadership? Is it the same as management? And whatseparates would-be or so-so leaders from world-class leaders?

Publish date: June 26, 2003

Tech cell: For CEOs


What price workers' compensation insurance?

It's a Catch-22 for many manufacturers. Not having workers' compensation insurance can put them out of business. Paying for workers' compensation insurance can put them out of business. How is a company to survive?

Publish date: July 10, 2003

Tech cell: For CEOs


Designing progressive dies: Reviewing the basics of progressive tooling

Decisions and compromises must be made when designing progressive dies to produce a part. Knowing ahead of time what this process entails just might help you.

Publish date: September 17, 2001

Tech cell: Tool and Die


Sharpening for a longer life: Maintaining the cutting edge on punch and die components

Routine maintenance—grinding, using surface treatments, sharpening ejector pins, and minimizing potential grinding damage—can extend tool life and save you a lot of headaches.

Publish date: August 16, 2001

Tech cell: Tool and Die


Incorporating available technology into die design: Tools of the trade are evolving

Designing progressive dies has increasingly become a high-tech process. The more able an operation is to use computer technology, the more able it is to use the latest advances in the field in its own designs.

Publish date: September 17, 2001

Tech cell: Tool and Die


Automotive motives - Tips for cutting per-piece prices for automotive customers

Today's automotive industry is more competitive than ever. To compete with the European, Mexican, and Asian markets, the U.S. market must become more aggressive in finding ways to cut costs.

Publish date: May 29, 2003

Tech cell: Tube and Pipe Fabrication


Examining tube mill roll tooling, setup, and maintenance

In today's competitive market, two of the most important considerations for high-quality production are proper roll tooling setup and mill alignment.

Publish date: September 17, 2001

Tech cell: Tube and Pipe Production


GMAW vs. FCAW for beginners: Choose the best process for your small operation

There are several pros and cons to using the gas metal arc welding process versus the flux cored arc welding process in compact applications.

Publish date: August 16, 2001

Tech cell: Arc Welding


Examining the GTAW environment: Choosing the right electrode and booth for your application

The author outlines basic components of a welding booth suitable for GTAW, and offers possible solutions to a decline in availability of the thoriated tungsten used in a GTAW electrode. He also offers ideas for providing a clean air supply for the GTAW operator.

Publish date: July 12, 2001

Tech cell: Arc Welding


Is robotic welding right for you?: Making an informed decision

This article examines robotic welding and discusses the considerations behind choosing to use (or not use) welding robots. It answers the questions what comprises a robotic welding installation, what costs are associated, and what industries are best suited for robotic welding.

Publish date: November 15, 2001

Tech cell: Automation and Robotics


Making the most of the daily grind: How to choose and use abrasives for welding and fabricating applications

The article divides grinding equipment into three application categories: welding/heavy metal removal; metal fabrication and construction; and light metal removal, finishing, and sharpening. It also discusses grits and grains and operator safety.

Publish date: November 29, 2001

Tech cell: Consumables


Three optional techniques for beveling: Understanding the advantages and drawbacks of each

Many fabricators use standard plasma cutters and abrasives to create beveled edges. Along with these traditional methods, welders also have the option of using three alternative beveling techniques: punch and nibble, peeling and shearing, and milling and routing. Each has advantages and drawbacks.

Publish date: February 26, 2004

Tech cell: Cutting and Weld Prep


Repair Brazing: Fixing Faulty Jobs and worn-out components

Brazing has myriad uses for shop repairs. Knowing what seperates a proper brazing job from a poop one can save you alot of headaches and produce some slick results in the process.

Publish date: July 26, 2002

Tech cell: Repair and Field Welding


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Tech cell: Array