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Articles tagged with "cold"

Results: 25

Boatmaker finds new saw for trailer production: Circular cold saw meets compound miter cut, setup requirements

At its factory in Vonore, Tenn., MasterCraft builds boats and trailers in adjacent bays. It offers the option of a trailer with every ski boat it sells.

Publish date: April 24, 2003

Tech cell: Sawing


Folding technology makes sweeping changes: New developments in 200-year-old technology

Schwenkbiegemachinen, or swing bending machines, have been in use for more than 200 years. European manufacturers began to power them with electrical or hydraulic power after World War II, when an enormous amount of sheet metal was used in the reconstruction of Europe.

Publish date: December 11, 2003

Tech cell: Folding


The importance of storage planning

Material and equipment storage can be a major concern for fabricators. Therefore, it is important to establish the purpose of a storage system and understand clearly what it needs to accomplish.

Publish date: October 23, 2003

Tech cell: Materials Handling


Interaction of chemicals used in forming and fabricating

Knowing how chemicals tend to react with one another and how each type of lubricant and coolant commonly used during steel processing tends to behave is a boon when you're trying to fabricate products properly.

Publish date: October 11, 2001

Tech cell: Metals/Materials


Roll formers look for a win: Industry players hope to score with customization, better technology

Publish date: September 25, 2003

Tech cell: Roll Forming


Selecting the right materials for roll forming—Part 2: How mechanical properties affect production

This is the second part of a two-part article. Read Part I. If you examine the mechanical properties of several materials, including carbon steel, alloyed steel, stainless steel, as they relate to roll forming, you'll gain an understanding of the influence of some primary metal processes on roll forming.

Publish date: September 13, 2001

Tech cell: Roll Forming


One system does not fit all: Ventilation equipment becomes more specific to improve the welding environment

Ventilation systems come in a variety of types for different types of welding processes and varying fabrication facility setups. The emphasis on proper application of these systems and best use of the components used in them comes from an increased interest in cleaner air for the welder.

Publish date: January 13, 2004

Tech cell: Safety


Respirator selection as a business decision: How to choose the right equipment for your welders

Several technical articles have addressed respiratory diseases associated with welding activities and when a respirator should be used to help prevent these diseases. Once an employer concludes that respiratory protection is the appropriate option for a particular application, the next step is selecting the right respirator.

Publish date: January 29, 2004

Tech cell: Safety


Flatness in coil processing operations: New turns in the leveling process

Most flat-rolled coil processing operations use some sort of roller leveling technology. Operations people understand what these machines can do to improve the quality of the product they produce. In the competitive marketplace, customers demand and get more that just flat sheets or slit coils.

Publish date: August 16, 2001

Tech cell: Coil Processing


Pairing a servo feed with a pull-through straightener: Applications for noncosmetic stamped parts

This article explores the possibility that servo feeds can be used with pull-through straighteners as opposed to a conventional feed line that uses a powered straightener. Using the servo-PTS (pull-through straightener) can save money on equipment and material. The only limitation may be marking the material so noncosmetic applications are recommended.

Publish date: December 13, 2001

Tech cell: Coil Processing


Predicting springback in air bending, straight flanging

All businesses tied to the metal forming industry are scrambling to find areas in which they can lower costs without sacrificing quality. Adding to this burden are a tight cash flow and a lack of financial resources to invest in process improvement equipment. Therefore, the savings must come from doing more with less.

Publish date: October 9, 2003

Tech cell: Press Technology


Sharpening for a longer life: Maintaining the cutting edge on punch and die components

Routine maintenance—grinding, using surface treatments, sharpening ejector pins, and minimizing potential grinding damage—can extend tool life and save you a lot of headaches.

Publish date: August 16, 2001

Tech cell: Tool and Die


Choosing the proper steel to minimize abrasive adhesive tool wear

The most disruptive type of failure in any tooling application is when the tool cracks. To prevent this type of failure in cold-work applications, it's important to select the correct steel.

Publish date: September 25, 2003

Tech cell: Tool and Die


Investing in lubricants: Increasing your profits 7 percent by changing metals

All businesses tied to the metal forming industry are scrambling to find areas in which they can lower costs without sacrificing quality. Adding to this burden are a tight cash flow and a lack of financial resources to invest in process improvement equipment. Therefore, the savings must come from doing more with less.

Publish date: October 9, 2003

Tech cell: Tool and Die


Gaining from friction and formability data: Beating rising steel prices and offshore competition

As steel prices rise and offshore competition increases daily, steel and overhead optimization are driving U.S. metal stamping and forming companies. Companies that survive and thrive are taking a different approach to managing change and cost and are discovering savings in areas never seriously considered before.

Publish date: February 12, 2004

Tech cell: Tool and Die


Magnetic pulse welding for tubular applications: Discovering new technology for welding conductive materials

A review of how magnetic pulse welding works, in what applications it can be used, and what considerations users must take to perform it properly.

Publish date: July 26, 2001

Tech cell: Tube and Pipe Fabrication


Getting a handle on work-related hand injuries

The hand is one of the most complex parts of your body. It enables you to execute simple or complex jobs that cannot be performed by any other part of the body. Without your hands, it would be extremely difficult to do even those routine tasks that we take for granted every day.

Publish date: September 25, 2003

Tech cell: Tube and Pipe Fabrication


Troubleshooting compression bending

You can achieve nearly trouble-free bending by being aware of the causes of typical compression bending problems and by correctly operating and maintaining the compression bender.

Publish date: January 13, 2004

Tech cell: Tube and Pipe Fabrication


Is your bend good enough?: Standards for hot and cold bending

Bending tube or pipe so the finished product conforms to one of two bending standards can help to reduce rejects and improve relations between fabricators and their customers. The standards can facilitate the use of bending terms, and promote an understanding of bending tolerances and acceptable defects before starting a bending project.

Publish date: July 13, 2004

Tech cell: Tube and Pipe Fabrication


Selecting a tube cutting process: Methods and applications, pros and cons

Tube fabricators use a variety of methods—sawing, lathe cutting, rotary cutting, supported shear cutting, dual-blade shear cutting, and laser cutting—to cut tubing from mill lengths into shorter pieces for use in final fabrication. No single method is optimal for cutting the broad range of tubular materials and tubular shapes produced by this industry.

Publish date: November 9, 2004

Tech cell: Tube and Pipe Fabrication


Laser welding of stainless pressure tubes

Not all laser welded tubes are created equal. Know what to look for in the final product to ensure that you're buying quality and not just an imposter.

Publish date: July 12, 2001

Tech cell: Tube and Pipe Production


Do your tubes seam good enough? Using eddy current testing to make sure

Eddy current testing offers several features that makers of welded tube may find to their liking—in particular, high throughput speeds and sensitive flaw detection.

Publish date: August 16, 2001

Tech cell: Tube and Pipe Production


Inline gauge control in welded tube production: Reducing conversion losses

Reducing scrap when converting strip to finished tube is a huge step in bettering your bottom line.

Publish date: July 26, 2001

Tech cell: Tube and Pipe Production


Solving the mysteries of the fin pass—Part 2

Editor's Note: This article is the second part of a two-part series about fin passes. Part I, which appeared in the March issue, discussed their location, what they do, and how they do it. Part II focuses on troubleshooting.

Publish date: May 15, 2003

Tech cell: Tube and Pipe Production


Considering the benefits of pulse spray transfer GMAW

Publish date: October 25, 2002

Tech cell: Arc Welding