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Content tagged with "control"

Results: 14

Article

September 11, 2007
Improvements to CNC plasma technology A plasma cutting table is a workhorse in most fab shops. The technology has seen great improvements over the years, and it's worthwhile to take a look at its evolution. Not coincidentally, plasma technology's growth has coincided with technology improvements starting with the CNC. Computer... Read more...

Article

June 8, 2004
Spraying it right For coil-fed applications, spray cabinets can be mounted to the feeder to accommodate passline changes. Most stampers understand the need for lubricants, but many apply as little as possible so they don't have to deal with the mess. Others take an opposite approach and flood the tool... Read more...

Article

June 8, 2004
Revving up weld quality Before introducing new resistance welding systems, Ford Motor Company's New Model Product Development Center was cluttered and dark, and it was difficult to work there because of the high number of weld controls and weld guns being used (left). Installing weld controls and associated... Read more...

Article

August 28, 2003
Making plasma cutting easier For many people, the world of plasma cutting is a complex and daunting place, with a cryptic set of rules that can be mastered only by highly trained technicians after weeks of training. For every change of material or thickness being cut, a long process ensues of resetting gas mixtures,... Read more...

Article

August 28, 2003
Using binder force control, force modulation, to improve part quality, stamping efficiency Editor's Note: This column was prepared by the staff of the Engineering Research Center for Net Shape Manufacturing (ERC/ NSM), The Ohio State University, Professor Taylan Altan, director. Binder, or blank holder, force control is an important variable in the stamping process. Constant blank... Read more...

Article

August 14, 2003
What's driving your press? They no longer are dedicated to running one product for their entire life, and once dedicated lines now perform versatile tasks and provide flexibility from one job to the next. Whether it's for setup of a servo roll feed, an in-die transfer system, or a complex tandem line, flexibility... Read more...

Article

June 12, 2003
Dealing with internal pressure in free hydraulic bulging Finite element analysis (FEA) is a numerical process that treats a single item, such as a metal tube, as a large number of small, individual components, or finite elements. It performs calculations on each of the elements and uses the result to predict the deformation behavior of the... Read more...

Article

April 24, 2003
Truckin' along through a stamping plant The earlier cab models were built in a facility that was converted in 1921 to produce the model S truck line, a truck with a 1.5-ton load capacity and a top speed of 30 MPH. The company determined that it could not competitively launch a new line of vehicles without building a new... Read more...

Article

February 14, 2002
Power-and-free conveyors provide critical path through the manufacturing course Object The metal fabricating industry uses a variety of conveyors. One choice for processing, pretreatment, and finishing operations is the versatile power-and-free conveyor, which can be supplied in an overhead or inverted (floor-mounted) configuration. These systems get their name because... Read more...

Article

May 30, 2001
Using plasma arc cutting to clean-cut stainless steel sheet and plate To cut stainless steels and other metals with plasma successfully, fabricators need the following tools: Precision machine motion controls A smooth linear drive system Software controls that automatically compensate and provide proper speed and acceleration and deceleration for... Read more...

Article

May 15, 2001
Know your bending basics—Part I Editor's Note: This article is Part I of a two-part series discussing bending. Read Part II . Of all of the operations that typically are done in a stamping die, it seems that achieving and maintaining a 90-degree bend are two of the most difficult. To accomplish these tasks... Read more...

Article

April 24, 2001
Predicting the outcomes of laser thermal forming Applying a laser or any other high-density heat source to the surface of a metal sheet for a short time will distort the metal. If this distortion could be predicted, the laser could be directed so that the sheet metal would form the desired shape. This idea opens up many possibilities,... Read more...

Article

April 24, 2001
Examining electric resistance weld nuggets in tube and pipe An in-depth examination of electric resistance welding (ERW) weld nuggets as a quality control step in the manufacturing of high-strength tube and pipe used for pressure applications has been a proprietary procedure for some manufacturers for several years. Types of pressure-application tube... Read more...

Article

February 19, 2001
Gaining control over the shop floor: What happens after you finally get that big order, the one that can keep the shop busy for the next few months, and with a strong profit margin? What do you do after the high fives and champagne? Most likely, you review the capacity of your shop to handle the job, with a schedule to be... Read more...

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