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Articles tagged with "current"

Results: 25

What to know before selecting a manual plasma cutter: Understanding size, power, components, cost

The first plasma arc cutting (PAC) systems, developed in the '60s, were 1,000-amp monsters designed to blast through 6-inch stainless steel.

Publish date: July 26, 2001

Tech cell: Plasma Cutting


Using plasma arc cutting to clean-cut stainless steel sheet and plate: Variables to consider

To clean-cut stainless steel sheet and plate, fabricators first must choose the right CNC cutting equipment and then set the correct process-related variables. Precise machine motion controls, torch-to-material distance control, and the correct plasma and assist gases all are crucial to producing weld-ready plasma-cut edges on all stainless steel thicknesses.

Publish date: May 30, 2001

Tech cell: Plasma Cutting


Roll out the shelving

Just as office managers look for the most efficient way to store files, shop managers must look for efficient ways to store heavy, expensive dies. Many offices have file cabinets with an index system for locating files quickly. The shop equivalent for storing and retrieving dies may be air-powered rollout shelf units.

Publish date: August 28, 2003

Tech cell: Materials Handling


Dressing for success and other welding safety tips

Whether we are attending a social occasion or dressing for the job, we all give some thought about what we are going to wear.

Publish date: May 30, 2001

Tech cell: Safety


Employees value workplace health and wellness programs

Sixty percent of respondents to a recent survey consider health and wellness programs a viable incentive to stay at their current jobs. But it must be the right program, one that addresses the employees' concerns.

Publish date: April 24, 2003

Tech cell: Safety


Staying lean in a lean economy

Slow times call for some desperate measures, but losing sight of a lean approach to manufacturing should not be one of them. Take an opportunity that slow times present to evaluate your business and take appropriate steps towards a lean operation.

Publish date: June 18, 2002

Tech cell: Industry Trends and Analysis


Meeting ISO 14001 requirements: Leveraging advanced forming lubricant technology

As of July 2003 all 5,000-plus Ford Motor Company suppliers were required to be ISO 14001-certified. In 2002 General Motors required all of its suppliers to implement environmental management systems (EMS) that conform to ISO 14001. The trend will continue for the auto industry and others.

Publish date: November 6, 2003

Tech cell: Industry Trends and Analysis


Using NDT systems to monitor welded tube production: Two methods are better than one

This article discusses the capabilities and limitations of the two most common online tube monitoring test methods -- eddy current and ultrasonic. It discusses the types of flaws that each is capable of detecting, and shows photographs of three typical flaws -- one that was detected by ultrasonic, one by eddy current, and one by both. It concludes by showing that both methods should be used to provide the most comprehensive testing of welded tube.

Publish date: November 15, 2001

Tech cell: Testing and Measuring


Magnetic pulse welding for tubular applications: Discovering new technology for welding conductive materials

A review of how magnetic pulse welding works, in what applications it can be used, and what considerations users must take to perform it properly.

Publish date: July 26, 2001

Tech cell: Tube and Pipe Fabrication


Flying high with orbital welding: Equipment, applications, and joint designs for aerospace components

Orbital welding first was developed in the late 1960s by a group of engineers from McDonnell Douglas to join aerospace tubes. These engineers were aware of the problems associated with producing repeatable welds for their critical applications.

Publish date: March 11, 2004

Tech cell: Tube and Pipe Fabrication


Do your tubes seam good enough? Using eddy current testing to make sure

Eddy current testing offers several features that makers of welded tube may find to their liking—in particular, high throughput speeds and sensitive flaw detection.

Publish date: August 16, 2001

Tech cell: Tube and Pipe Production


Welding aluminum with inverter-based power supplies

It's easy to look at such a long-established technology as welding and believe that little or no technology development is taking place. In truth, however, the capabilities of welding power supplies are changing constantly and rapidly, especially in the area of inverter technology. These power supplies are suitable for welding aluminum alloys, including thin aluminum alloys.

Publish date: July 24, 2003

Tech cell: Aluminum Welding


Choosing a GMAW machine for occasional aluminum welding

Publish date: September 25, 2003

Tech cell: Aluminum Welding


Advantages of plasma welding: Often-overlooked PAW offers speed and affordability

Plasma arc welding sometimes offers greater welding speed than gas tungsten arc welding at lower cost than laser beam welding.

Publish date: February 19, 2001

Tech cell: Arc Welding


Gun Control: GTAW torch design innovations enhance productivity, quality

This article discusses improvements to the GTAW torch that should enhance the productivity and quality of welding operations. It specifically discusses the welding gun's affect on ergonomics and cooling capacity.

Publish date: November 15, 2001

Tech cell: Arc Welding


Remote GTAW of spent fuel canisters: How this process reduces operator exposure to radiation

This off-the-beaten-path article defines a remote GTAW process that allows weld operators to minimize their exposure to radiation when welding spent fuel canisters used to contain nuclear fuel.

Publish date: October 11, 2001

Tech cell: Arc Welding


Examining the GTAW environment: Choosing the right electrode and booth for your application

The author outlines basic components of a welding booth suitable for GTAW, and offers possible solutions to a decline in availability of the thoriated tungsten used in a GTAW electrode. He also offers ideas for providing a clean air supply for the GTAW operator.

Publish date: July 12, 2001

Tech cell: Arc Welding


Joining aluminum with GTAW: Advice for the novice

Aluminum is a real challenge to weld, especially for beginners. A knowledge of the gas tungsten arc welding equipment that is available to do the job as well as required accessories, preparation tips, and proper techniques is a good thing to have before jumping in.

Publish date: February 19, 2001

Tech cell: Arc Welding


The fundamentals of gas tungsten arc welding: Preparation, consumables, and equipment necessary for the process

Learning the fundamentals of the GTAW process will increase the welder's ability to produce quality weldments. Knowing the correct consumables, equipment, and preweld preparation necessary will help the welder troubleshoot welding problems.

Publish date: February 19, 2001

Tech cell: Arc Welding


Getting the best results in gas-shielded FCAW: Filler metals play a crucial role in the process

Publish date: December 11, 2003

Tech cell: Arc Welding


Robotic arc welding gets smart in real time: Immediacy of information can benefit shop floors

Whether you're dealing with low part counts or wild welding variables or the challenges of just-in-time production, monitoring software can help smooth your operation.

Publish date: September 4, 2001

Tech cell: Automation and Robotics


Automated welding for job shops

A robotic weldingsystem represents a significant capital investment for a job shop.

Publish date: July 12, 2001

Tech cell: Automation and Robotics


Robots and dials and knobs—oh my!: GMAW power sources have evolved over time

In the late 1950s, the U.S. Navy wanted to find a way to join heavy aluminum structural sections used to fabricate motor torpedo boat hulls.

Publish date: May 29, 2003

Tech cell: Automation and Robotics


Selecting the right tungsten: How your choice affects AC GTAW

Most welders used to agree that a pure tungsten electrode was crucial to obtaining the best results for gas tungsten arc welding (GTAW) aluminum, magnesium, and other alloys that required an AC arc.

Publish date: February 26, 2004

Tech cell: Consumables


Cutting through five myths about modern lasers: The truth behind laser cutting technology

Whether you're operating a 10-year-old laser machine or evaluating the purchase of a new one, staying up-to-date on current laser cutting technology and techniques can be the key to maintaining a competitive edge.

Publish date: February 12, 2004

Tech cell: Laser Cutting