What to know before selecting a manual plasma cutter: Understanding size, power, components, costThe first plasma arc cutting (PAC) systems, developed in the '60s, were 1,000-amp monsters designed to blast through 6-inch stainless steel.
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Using plasma arc cutting to clean-cut stainless steel sheet and plate: Variables to considerTo clean-cut stainless steel sheet and plate, fabricators first must choose the right CNC cutting equipment and then set the correct process-related variables. Precise machine motion controls, torch-to-material distance control, and the correct plasma and assist gases all are crucial to producing weld-ready plasma-cut edges on all stainless steel thicknesses.
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Roll out the shelvingJust as office managers look for the most efficient way to store files, shop managers must look for efficient ways to store heavy, expensive dies. Many offices have file cabinets with an index system for locating files quickly. The shop equivalent for storing and retrieving dies may be air-powered rollout shelf units.
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Dressing for success and other welding safety tipsWhether we are attending a social occasion or dressing for the job, we all give some thought about what we are going to wear.
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Employees value workplace health and wellness programsSixty percent of respondents to a recent survey consider health and wellness programs a viable incentive to stay at their current jobs. But it must be the right program, one that addresses the employees' concerns.
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Staying lean in a lean economySlow times call for some desperate measures, but losing sight of a lean approach to manufacturing should not be one of them. Take an opportunity that slow times present to evaluate your business and take appropriate steps towards a lean operation.
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Meeting ISO 14001 requirements: Leveraging advanced forming lubricant technologyAs of July 2003 all 5,000-plus Ford Motor Company suppliers were required to be ISO 14001-certified. In 2002 General Motors required all of its suppliers to implement environmental management systems (EMS) that conform to ISO 14001. The trend will continue for the auto industry and others.
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Using NDT systems to monitor welded tube production: Two methods are better than oneThis article discusses the capabilities and limitations of the two most common online tube monitoring test methods -- eddy current and ultrasonic. It discusses the types of flaws that each is capable of detecting, and shows photographs of three typical flaws -- one that was detected by ultrasonic, one by eddy current, and one by both. It concludes by showing that both methods should be used to provide the most comprehensive testing of welded tube.
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Magnetic pulse welding for tubular applications: Discovering new technology for welding conductive materialsA review of how magnetic pulse welding works, in what applications it can be used, and what considerations users must take to perform it properly.
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Flying high with orbital welding: Equipment, applications, and joint designs for aerospace componentsOrbital welding first was developed in the late 1960s by a group of engineers from McDonnell Douglas to join aerospace tubes. These engineers were aware of the problems associated with producing repeatable welds for their critical applications.
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Do your tubes seam good enough? Using eddy current testing to make sureEddy current testing offers several features that makers of welded tube may find to their liking—in particular, high throughput speeds and sensitive flaw detection.
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Welding aluminum with inverter-based power suppliesIt's easy to look at such a long-established technology as welding and believe that little or no technology development is taking place. In truth, however, the capabilities of welding power supplies are changing constantly and rapidly, especially in the area of inverter technology. These power supplies are suitable for welding aluminum alloys, including thin aluminum alloys.
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Choosing a GMAW machine for occasional aluminum welding |
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Advantages of plasma welding: Often-overlooked PAW offers speed and affordabilityPlasma arc welding sometimes offers greater welding speed than gas tungsten arc welding at lower cost than laser beam welding.
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Gun Control: GTAW torch design innovations enhance productivity, qualityThis article discusses improvements to the GTAW torch that should enhance the productivity and quality of welding operations. It specifically discusses the welding gun's affect on ergonomics and cooling capacity.
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Remote GTAW of spent fuel canisters: How this process reduces operator exposure to radiationThis off-the-beaten-path article defines a remote GTAW process that allows weld operators to minimize their exposure to radiation when welding spent fuel canisters used to contain nuclear fuel.
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Examining the GTAW environment: Choosing the right electrode and booth for your applicationThe author outlines basic components of a welding booth suitable for GTAW, and offers possible solutions to a decline in availability of the thoriated tungsten used in a GTAW electrode. He also offers ideas for providing a clean air supply for the GTAW operator.
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Joining aluminum with GTAW: Advice for the noviceAluminum is a real challenge to weld, especially for beginners. A knowledge of the gas tungsten arc welding equipment that is available to do the job as well as required accessories, preparation tips, and proper techniques is a good thing to have before jumping in.
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The fundamentals of gas tungsten arc welding: Preparation, consumables, and equipment necessary for the processLearning the fundamentals of the GTAW process will increase the welder's ability to produce quality weldments. Knowing the correct consumables, equipment, and preweld preparation necessary will help the welder troubleshoot welding problems.
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Getting the best results in gas-shielded FCAW: Filler metals play a crucial role in the process |
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Robotic arc welding gets smart in real time: Immediacy of information can benefit shop floorsWhether you're dealing with low part counts or wild welding variables or the challenges of just-in-time production, monitoring software can help smooth your operation.
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Automated welding for job shopsA robotic weldingsystem represents a significant capital investment for a job shop.
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Robots and dials and knobs—oh my!: GMAW power sources have evolved over timeIn the late 1950s, the U.S. Navy wanted to find a way to join heavy aluminum structural sections used to fabricate motor torpedo boat hulls.
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Selecting the right tungsten: How your choice affects AC GTAWMost welders used to agree that a pure tungsten electrode was crucial to obtaining the best results for gas tungsten arc welding (GTAW) aluminum, magnesium, and other alloys that required an AC arc.
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Cutting through five myths about modern lasers: The truth behind laser cutting technologyWhether you're operating a 10-year-old laser machine or evaluating the purchase of a new one, staying up-to-date on current laser cutting technology and techniques can be the key to maintaining a competitive edge.
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