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Results: 25

Article

March 11, 2004
Flying high with orbital welding The first machines developed were large, upright, stationary systems that could be used only for workshop applications. These systems also had to make several rotations to complete a joint because only single-level power supplies were available. To make consistent welds, they had to make... Read more...

Article

February 26, 2004
Selecting the right tungsten But this isn't as true anymore, as the welding industry has shifted toward using inverter-based AC GTAW machines that incorporate square wave technology. Selecting the right tungsten becomes an increasingly critical issue with inverter technology to maximize its benefits. In the past pure... Read more...

Article

February 12, 2004
Cutting through five myths about modern lasers The following five myths about modern laser cutting machines can help the experienced user stay on top of the game and give the prospective laser user a few things to keep in mind. Myth 1: Automated laser cutting systems are too complicated, expensive, and big for small and medium-sized... Read more...

Article

December 11, 2003
Getting the best results in gas-shielded FCAW The demand for flux cored arc welding (FCAW) has grown significantly over the past 10 years. Manufacturers who weld carbon, stainless, low-alloy, and high-alloy steel are turning to this process primarily because: It has a high deposition rate. It can be used to weld in all positions... Read more...

Article

November 6, 2003
Meeting ISO 14001 requirements First published in 1996, ISO 14001 specifies the actual requirements for an environmental management system. It applies to those environmental aspects an organization can control. Achieving ISO 14001 requires documented improvement. First, you must document your current environmental conditions... Read more...

Article

September 25, 2003
Choosing a GMAW machine for occasional aluminum welding I want to buy a small gas metal arc welding (GMAW) machine, preferably one that runs from 120-V input power. Most of my welding will be steel, but I would like to weld aluminum occasionally. Can these machines really weld aluminum? I've heard a lot of different opinions. Some companies claim... Read more...

Article

August 28, 2003
Roll out the shelving These units typically are used in conjunction with overhead cranes, roller arms, and powered conveyors located at the press. The operator pushes a button that rolls out a shelf, picks up the dies with an overhead crane, and takes them directly to the press. Rollout shelves can be manual... Read more...

Article

July 24, 2003
Welding aluminum with inverter-based power supplies Direct Current All welding power supplies transform relatively high-voltage, low-current incoming power to lower-voltage, high-current welding output using a transformer. In the past the transformer operated directly from 50- or 60-hertz incoming alternating current (AC). At these... Read more...

Article

May 29, 2003
Robots and dials and knobs—oh my! It has been said that necessity is the mother of invention. You be the judge. In the late 1950s, the U.S. Navy wanted to find a way to join heavy aluminum structural sections used to fabricate motor torpedo boat hulls. Gas tungsten arc welding (GTAW) offered suitable process... Read more...

Article

April 24, 2003
Employees value workplace health and wellness programs A November 2002 study commissioned by the American Association of Occupational Health Nurses (AAOHN) found that nearly 60 percent of the respondents consider health and wellness program offerings from employers a viable incentive to stay at their current job. Seventy-eight percent would... Read more...

Article

June 18, 2002
Staying lean in a lean economy Over the past few months I've had the chance to speak at six different manufacturing conferences and trade association symposiums. Without a doubt, the most recurring topic of conversation has been the current economic slowdown. Specifically, many people have expressed concerns about how they... Read more...

Article

November 15, 2001
Gun Control: GTAW torch design innovations enhance productivity, quality Gas tungsten arc welding was developed during World War II to join hard-to-weld alloys such as zirconium, titanium, and aluminum. Later it proved to be equally successful on carbon, alloys, stainless steel, and other ferrous and nonferrous metals. Today GTAW is used heavily in the... Read more...

Article

November 15, 2001
Using NDT systems to monitor welded tube production Figure 1 Although tube producers almost universally accept that using some form of nondestructive testing (NDT) is a requirement in tube production, many place too much emphasis on cost when purchasing test equipment. Any savings realized in the purchase price can quickly evaporate if an... Read more...

Article

October 11, 2001
Remote GTAW of spent fuel canisters: How this process reduces operator exposure to radiation Among many tasks that Nuclear Utilities perform is to ensure that radiation workers are exposed to the lowest possible amount of radiation. The industry has to follow strict exposure limits, and all nuclear energy workers must ensure the radiation exposure is as low as reasonably achievable... Read more...

Article

September 4, 2001
Robotic arc welding gets smart in real time Though robots probably are best-known for their ability to accomplish repetitive manufacturing tasks, it's no secret that, by themselves, they are unintelligent and must be told what to do. They are silent, unable to talk over problems with their controller, power sources, the robot in... Read more...

Article

August 16, 2001
Do your tubes seam good enough? Using eddy current testing to make sure To use this method, a manufacturer must have, as a minimum, eddy current test electronics, test coils and cabling, and some form of output device such as a strip chart recorder, paint marker, or alarm. More advanced systems include material handling and provide sophisticated flaw evaluation,... Read more...

Article

July 26, 2001
Magnetic pulse welding for tubular applications: Discovering new technology for welding conductive materials Object Engineers are discovering a variety of applications for a new solid-state welding process known as magnetic pulse welding (MPW). MPW has been theorized and tested for decades, but it is only recently that manufacturers have been exposed to the possibilities of running an MPW system on... Read more...

Article

July 26, 2001
What to know before selecting a manual plasma cutter: Understanding size, power, components, cost The first plasma arc cutting (PAC) systems, developed in the '60s, were 1,000-amp monsters designed to blast through 6-inch stainless steel. Their mechanized torches were moved by X-Y cutting machines and powered by DC units the size of refrigerators. Surprisingly, the PAC industry... Read more...

Article

July 12, 2001
Automated welding for job shops A robotic welding system represents a significant capital investment for a job shop. The number and diversity of typical products that job shops produce may discourage any interest in automation, primarily because the company cannot figure out how to justify the system purchase and operation.... Read more...

Article

July 12, 2001
Examining the GTAW environment Possibly the greatest development of the last decade was increased awareness of environmental and health concerns, which in the welding industry has prompted improvements in air quality, ergonomic workstations, and decreased exposure to materials deemed harmful to health. It is important... Read more...

Article

May 30, 2001
Dressing for success and other welding safety tips Whether we are attending a social occasion or dressing for the job, we all give some thought about what we are going to wear. For many social occasions, the decision is made for us, or it depends on how good we want to look. On the job, safety is more important than appearance, but again, some... Read more...

Article

May 30, 2001
Using plasma arc cutting to clean-cut stainless steel sheet and plate To cut stainless steels and other metals with plasma successfully, fabricators need the following tools: Precision machine motion controls A smooth linear drive system Software controls that automatically compensate and provide proper speed and acceleration and deceleration for... Read more...

Article

February 19, 2001
Joining aluminum with GTAW: Advice for the novice Aluminum: beautiful, lightweight, strong, versatile—and a real challenge to weld, especially for beginners. This article describes some of the new gas tungsten arc welding (GTAW) equipment available and its benefits, accessories required, points to consider before welding, and the... Read more...

Article

February 19, 2001
The fundamentals of gas tungsten arc welding: Preparation, consumables, and equipment necessary for the process Gas tungsten arc welding (GTAW) is an electric arc welding process that produces an arc between a nonconsumable electrode and the work to be welded. The weld is shielded from the atmosphere by a shielding gas that forms an envelope around the weld area (see Figure 1 ). Figure 1: The... Read more...

Article

February 19, 2001
Advantages of plasma welding: Often-overlooked PAW offers speed and affordability Object Plasma arc welding (PAW) often is overlooked when a fusion welding process must be selected for high-integrity applications such as those found in the medical, electronics, aerospace, and automotive industries. This process has been overlooked because it is more complex and requires... Read more...

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