Bernie and the jet: The mechanic at Jay Leno's Big Dog Garage finds that waterjets are a cut above the restJay Leno's car collection, housed at the Big Dog Garage in Burbank, Calif., is not meant to collect dust. These cars are to be driven. Bernard Juchli is in charge of that, and now he has a waterjet to help him fabricate hard-to-find or non-existent parts and to keep the cars on the road.
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Job diversity through a waterjet: Pacific Metal Cutting knows saws, but learns to love waterjet and the new business it bringsPacific Metal Cutting of Placentia, Calif., wasn't struggling when it bought its first waterjet in May 2004. After two years of waterjet ownership and the addition of a second table, the metal cutter is struggling to keep up with new business.
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Organizational planning: Delegating authority to those wearing multiple hatsThe author discusses the importance of eliminating duplicated responsibilities, even in small job shops. The effectiveness of a company is improved when each person is responsible for specific tasks.
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Lean on it: Despite roots in high-volume production, lean manufacturing can still help job shops |
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Keeping peace and harmony…with yourself, with your staffBalance in all aspects of a manager's life and mutual respect between bosses and employees may be key to a successful business. Obsession, intensity, burning desire, and high energy are fueled by fun, recognition, income, and the responsible exercise of authority.
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Emotional thrills: Is your job shop more fun than a roller coaster?When you ride a roller coaster, you know that it is supposed to be fun and will last only a frew minutes. The job shop you're working in isn't supposed to be anything like a rollercoaster ride.
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New handling instructions: Weiss-Aug. Co. Inc. reorganizes its stamping operations, takes on a new approach to coil handlingIn 2005 precision stamper Weiss-Aug of East Hanover, N.J., achieved a reject rate of less than 1 part per million. The company credits the success to meticulous planning and almost flawless execution. Such an approach applies for Weiss-Aug even when it comes to uncoiling metal.
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Some 'near-jig' ideas: In-process testing is the true path to happinessIn-process sampling and between-process checks can prevent problems at the production stage. Although using an inspection jig can be costly, some testing approaches that are not as rigorous as using an inspection jig are: stacking and blocking a sheared batch in order to scan the batch for variations; weighing castings; touring a customer's facility; and doing small batch inspections.
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