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Results: 29

Article

November 7, 2006
The future of energy: stability or volatility? Petroleum. Natural gas. Coal. Propane. Kerosene. Fuel oil. Liquid petroleum gas. Uranium. Hydroelectric. Biomass. Geothermal. Solar. Wind. All provide power in some way or another to run the myriad appliances, machines, tools, and vehicles we use every day. Our reliance on technological... Read more...

Article

February 7, 2006
A new energy in appliance manufacturing Flex Bed Panel Forming Die and Press New body styles, colors, and options are a must in the automotive industry. The same goes for household appliances, as colors and shapes — as well as internal gadgetry — continue to evolve. Although consumer demands are partially... Read more...

Article

August 9, 2005
Getting your mojo back If you are the leader or a manager in an organization, I have a question for you: Do you believe your energy level affects your employees? Before you answer, I want you first to recall bosses you've had and consider this question: Did their energy levels affect yours? If you're typical of... Read more...

Article

January 11, 2005
Leadership lessons from the forge Bob Nichols is a metallurgist in the steel industry. He also is a part-time blacksmith on the weekends. In the midst of one of his weekend creations , he began to draw a parallel between the blacksmith and leadership. Since Bob and I talked often about leadership skills (or the lack of... Read more...

Article

October 12, 2004
When hurricanes come As I watched the power of these hurricanes on television, I wondered how they must have altered the lives of thousands of people. What grand plans were temporarily or permanently altered because of these events of nature? It was apparent from the reports of those affected that... Read more...

Article

April 6, 2004
Sizing up servo presses For example, progressive or transfer applications that require forming, coining, or blanking of high-strength alloys or dual-phase materials with critical tolerances at production speeds of 20 to 100 strokes per minute (SPM) can benefit from servo technology. However, if a progressive-die... Read more...

Article

February 26, 2004
Do you see the light? To be more specific, fabricators may be missing out on an opportunity to pocket some savings if they haven't taken a close look at how their operations are consuming energy. And with the economic environment as tough as it is, many fabricators probably are concentrating more on the... Read more...

Article

January 13, 2004
New Year's Resolutions What causes us to fail to follow-through on those well-intentioned resolutions we make every year? And a more important question is, How do we make them stick? Two things cause people to dump their New Year's resolutions – daily circumstances and overplanning and underexecuting. Circumstances... Read more...

Article

November 20, 2003
High-tech presses Figure 1 Complex drive system Stampers are looking to achieve higher productivity, better component quality, longer die life, and increased flexibility. While these capabilities are essential to maintaining an edge in today's competitive environment, they come at a price. New... Read more...

Article

October 9, 2003
Selecting the best lens for welders' eye protection The Dangers of Ultraviolet and Infrared Light Radiant energy exposure, also called optical radiation, occurs with work applications that involve intense concentrations of ultraviolet (UV), infrared (IR), and intense visible light. Arc welding and cutting, as well as laser welding,... Read more...

Article

August 14, 2003
What's driving your press? They no longer are dedicated to running one product for their entire life, and once dedicated lines now perform versatile tasks and provide flexibility from one job to the next. Whether it's for setup of a servo roll feed, an in-die transfer system, or a complex tandem line, flexibility... Read more...

Article

August 14, 2003
Keep it clean A variety of technologies for treatment of industrial waste fluids produced by metalworking processes are available. Some of these technologies can treat waste from complex waste streams, even commingled, and allow you to reuse the water in your forming processes. Waste Treatment Options... Read more...

Article

July 24, 2003
Tuning a piano—making the most of your best resources Editor's Note: Is your company in survival mode? There are questions you should be asking and steps you can take to improve your company's position—instead of shooting the pianist. Ever listen to someone playing a piano that's out of tune? Remember the sound? Completely sour.... Read more...

Article

July 10, 2003
Examining the effects of push assist on the formability of aluminum tubes A cold forming process, bending influences the tube's properties and consequently its formability in subsequent hydroforming. Because plastic deformation in the cross section of a tube is not uniform during bending, the wall thickness decreases on the outside of the bend (in the tension zone)... Read more...

Article

June 26, 2003
Laser-integrated robotics for assembly Recently a cell phone manufacturer set out to be the first to develop an all-aluminum flip-type package for its ultracompact cell phone. Conceptually, the manufacturing seemed feasible, except for the joining of the materials. Overlooking the Obvious In the early phase of... Read more...

Article

June 12, 2003
What's that material? An XRF system can be integrated at a detector station before final packaging. The tubes are held in place by a pneumatic clamp while the XRF detector is raised to make contact with the tube and perform the measurement. This process confirms the alloy grade of the material typically in two... Read more...

Article

June 12, 2003
Dealing with internal pressure in free hydraulic bulging Finite element analysis (FEA) is a numerical process that treats a single item, such as a metal tube, as a large number of small, individual components, or finite elements. It performs calculations on each of the elements and uses the result to predict the deformation behavior of the... Read more...

Article

May 29, 2003
Job shop reduces costs, improves laser's output The Laser Station regulator can be mounted to a secured surface to eliminate movement and potential leakage at the tubing connection. Such multilevel capabilities enable a customer to reduce the number of vendors it needs, thereby lowering handling and administration... Read more...

Article

May 29, 2003
Defibrillators—Should you have one in your workplace? Photo courtesy of American Heart Science . In December 2001 the Occupational Safety and Health Administration (OSHA) released a statement encouraging employers to consider making automated external defibrillators (AEDs) available in their workplaces. This announcement followed the... Read more...

Article

May 15, 2003
Overcoming organizational paralysis What if you were powerless or incapable of moving? Wouldn't it be awful if you found yourself in a situation in which you knew you had all the appropriate limbs, plus the desire for movement, but still couldn't move? Paralysis is not something any of us wants to experience or even think... Read more...

Article

December 13, 2001
Radiographic and ultrasonic weld inspection Radiographic and ultrasonic weld inspection are the two most common nondestructive testing (NDT) methods used to detect discontinuities within the internal structure of welds. The obvious advantage of both of these testing methods is their ability to help establish the weld's internal integrity... Read more...

Article

November 29, 2001
Ensuring a plant's electrical system safety Many people work in buildings that were constructed more than 40 years ago. At the time they were built, no one could have imagined the power requirements of the 21st century. An older plant has much more equipment today than it did when it was built, and each piece of equipment pulls... Read more...

Article

October 25, 2001
Achieving straight-side capabilities in a gap-frame press Gap, or C-frame, mechanical stamping presses have undergone relatively few fundamental design changes since they were first introduced in the mid-1800s. The basic principle behind their operation, simply stated, is this: Inertial energy stored in a rotating flywheel is converted to a... Read more...

Article

October 25, 2001
Cutting tube in a recut operation: How to decide on a method and equipment This piece, which originally appeared in TPJ-The Tube & Pipe Journal in 1997, explains how to decide whether to cut tubing on the production line or cut it later in a recut operation. Discusses various types of recutting equipment and focuses on the dual-blade shear cutting method.... Read more...

Article

September 17, 2001
Monitoring laser beam performance In the last 20 years, the use of industrial lasers for cutting, drilling, welding, marking, and cladding has increased dramatically. Industrial lasers, unlike their laboratory cousins, are not designed with continuous monitoring in mind. The laser often is assumed to be operating at peak... Read more...

Article

July 26, 2001
Magnetic pulse welding for tubular applications: Discovering new technology for welding conductive materials Object Engineers are discovering a variety of applications for a new solid-state welding process known as magnetic pulse welding (MPW). MPW has been theorized and tested for decades, but it is only recently that manufacturers have been exposed to the possibilities of running an MPW system on... Read more...

Article

July 12, 2001
Laser welding of stainless pressure tubes The vast majority of welded stainless steel pressure tubing is produced with the gas tungsten arc welding (GTAW) process. This process often is referred to as tungsten inert gas (TIG) welding. However, with the recent advent of reliable, high-power laser power sources, the laser beam... Read more...

Article

May 15, 2001
Appliance industry takes a shine to powder blank technology   Among European, Pacific Rim, and U.S. appliance makers and other manufacturers with large-scale, appliance-grade finishing requirements, the use of powder blank line coating systems has grown steadily during the past 10 years. A powder blank coating line supplies coated blanks... Read more...

Article

February 19, 2001
Advantages of plasma welding: Often-overlooked PAW offers speed and affordability Object Plasma arc welding (PAW) often is overlooked when a fusion welding process must be selected for high-integrity applications such as those found in the medical, electronics, aerospace, and automotive industries. This process has been overlooked because it is more complex and requires... Read more...

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