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Articles tagged with "flow"

Results: 12

Where abrasive waterjets shine: No-HAZ process makes inroads into HSS, metallic composites, special fabrications

Abrasive waterjet's cold-cutting and omni-directional capabilities make it especially well-suited to cutting unusual shapes out of exotic and heat-sensitive materials. Also, because abrasive waterjet is a cold-cutting process, it does not create a heat-affected zone (HAZ), which can make it more difficult to execute downstream processes, such as welding.

Publish date: September 14, 2004

Tech cell: Waterjet Cutting


Mill coolant system design: Lubrication is more than meets the eye

What kind of coolant system you construct for your tube mill or roll forming operation is just as important as what type of coolant you use.

Publish date: May 15, 2001

Tech cell: Roll Forming


Keep it clean: Selecting the right waste treatment option

Are you having problems with wastewater discharges from your metalworking facility? Have you received a violation notice from your sewer use authority? Do your environmental experts speak a language you don't understand or continually reject new fluids you would like to use? Or perhaps you would like to use new or improved lubricants, cleaners, rust preventives, or detergents, but the products you've tried have failed the waste treatment tests.

Publish date: August 14, 2003

Tech cell: For Engineers


On the road again: Heavy-duty-equipment fabricator ramps up

Contract manufacturer Morton Metalcraft talks about how it faces challenges in fabricating weldments and assemblies for heavy-duty equipment, including ramping up after a slowdown—with machines, manpower, and material, and revising material flow.

Publish date: November 9, 2004

Tech cell: Fab Stories


Tips on Lean Manufacturing: Mastering the stop 'n' go of your shop's work flow

Mastering the flow of work through your shop is your most important taks if you are attempting Toyota's approach to lean manufacturing.

Publish date: August 16, 2001

Tech cell: Shop Strategies


Designing high-strength steel stamped parts for formability

The use of high-strength steel to manufacture automobiles and other transportation vehicles has increased dramatically. The material's strength allows manufacturers to reduce vehicle weight substantially and increase fuel efficiency, without sacrificing performance.

Publish date: June 12, 2003

Tech cell: Press Technology


Key design principles for successful deep drawing

Successful deep drawing depends on many factors. Ignoring even one of them during die design and build can prove disastrous.

Publish date: May 30, 2001

Tech cell: Tool and Die


Toolmaker tricks

It is not unusual for me to perform a few magic tricks when holding a conference on stamping die drawing, troubleshooting, or processing. Later on, I may disclose the magicbehind the trick. I do this for a couple of reasons: first, to entertain the conference attendees, and second, to show them that there is no such thing as magic, only physics.

Publish date: August 14, 2003

Tech cell: Tool and Die


Using finite element analysis to roll-form tubes

Roll forming is a common method for producing steel tubes. It is a continuous process in which a strip is guided through several sets of rolls that form the strip into the desired shape. After the final shape is achieved, tube edges are welded together to form a closed section. After the welding operation, the tube is sized through another set of rolls to obtain the required diameter.

Publish date: October 9, 2003

Tech cell: Tube and Pipe Fabrication


Choosing the right oxyfuel gas and supply system

Mixing oxygen with fuel gases for brazing, cutting, heating, and welding metal has been around since the early 1900s. Oxyfuel processes have remained in use over the years despite the introduction of other metal fabrication processes, such as arc welding, plasma cutting, and laser materials processing. Finding the most economical method for supplying oxyfuel gases requires a basic understanding of the process.

Publish date: November 6, 2003

Tech cell: Arc Welding


Shielding gas consumption efficiency-- Part I: Spend a penny, save a dollar

Installing a bulk delivery system in your welding shop is perhaps the best way to save money

Publish date: February 19, 2001

Tech cell: Consumables


Examining electric resistance weld nuggets in tube and pipe: Using the microscope to study weld characteristics

An in-depth examination of electric resistance welding nuggets as a quality control step in the manufacturing of high-strength tube and pipe used for pressure applications

Publish date: April 24, 2001

Tech cell: Resistance Welding