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Results: 27

Article

March 11, 2004
Gear up for welding I'm sitting here at this computer realizing how much I hate sitting here at this computer. I'm just not a sit-in-a-chair type of guy. I tried it once between jobs. I interviewed for an inside sales position for a company that sold welding supplies. I'll be danged if they didn't hire me,... Read more...

Article

January 13, 2004
Structural tube on campus A Sculptor and an Architect Carpenter specializes in large-scale public installations, including architectural sculptures and infrastructural items. He studied architectural glass art under artists in England and Germany, and this experience is reflected in his use of glass and light,... Read more...

Article

December 11, 2003
Taking tubular aluminum scaffolding to new heights Photo courtesy of Fred R. Tannery Photography, Brooklyn, N.Y. Universal Builders Supply, a temporary-structures company with headquarters in Mount Vernon, N.Y., designs and constructs scaffolding, hoisting, and platforms—big ones. It was the company's proposal for a unique... Read more...

Article

November 20, 2003
Handling appliance steel As appliance manufacturers strive to reduce costs and streamline production processes, additional pressure is placed on coil processing to produce high-quality, surface-sensitive materials. These materials include pre-painted steel products and decorative metals such as stainless steel,... Read more...

Article

November 6, 2003
Choosing the right oxyfuel gas and supply system Photo courtesy of Weldstar Inc. Cutting In oxyfuel cutting, an oxygen jet, not the preheat flame, performs the cutting. The oxygen jet oxidizes the material and expels the heated material from the kerf. The purpose of the preheat flame is to heat the material to the ignition... Read more...

Article

October 23, 2003
Using a gel-type tube lube As one manufacturer of automotive exhaust assemblies recently discovered, selecting the most appropriate lubricant for a tube bending operation can have a dramatic impact on part quality, workplace cleanliness, and economic efficiency. Although the liquid lubricant it was using was reliable and... Read more...

Article

October 23, 2003
The importance of storage planning   In its most basic form, a fabricator's storage area must be a secure, dry place of sufficient size to house required items. Location and ambient conditions are the critical factors. Considering the Criteria In today's fast-paced material handling world, fabricators must... Read more...

Article

October 9, 2003
Identifying the right cutting and welding tips The tip of a welding or cutting torch is where the action is (see Figure 1 ). Welding tips usually produce positive pressure (higher than 1 pound per square inch ) and are used at equal pressures of acetylene and oxygen. These single-hole copper-alloy tips are attached to a torch handle... Read more...

Article

June 12, 2003
Looking to the future   The decision to produce cut-to-length steel and blanks at the new plant arose from regional stampers' and other manufacturers' need for these products. Designing a Custom Facility Once committed to building a new plant in the Southeast, Thompson's management began planning the... Read more...

Article

November 17, 2002
Secrets of Using GTAW for Tools and Dies Tool and die welding can be a very lucrative service for a fab shop to offer. However, tool and die welders are a rare breed because of lack of knowledge about the process and the extra expense for a shop. Gas tungsten arc welding (GTAW) frequently is used for tool and die welding applications... Read more...

Article

July 12, 2002
It happens 'under the hood' Object Rick Walsh doesn't have a degree in landscape architecture, but he builds water gardens. He doesn't have a degree in art, but he sculpts metal. He has no formal training in welding, but welds all his sculptures. And for years people have been paying him a lot of money to create his... Read more...

Article

December 13, 2001
Punching tips I used to listen to an eight-track tape of Buffalo Springfield while I ran a kick punch. If you've never seen a kick punch, it basically is a lever-operated C-frame press. You cause the punch tip to lower by pushing a pedal forward with your foot. I remember running a job on some 16-gauge... Read more...

Article

December 13, 2001
It's all about precision, craftsmanship Consider the various applications for microwelding and some of the first images that come to mind are the highly intricate weld operations performed on hardened tool steels and machined weldments—synonymous with a high level of precision and craftsmanship. An increasingly large... Read more...

Article

December 13, 2001
When sparks fly ... While an arc welding unit was being used on the second floor in a Kaukauna, Wisconsin, warehouse, sparks dropped through an opening to cardboard boxes below, igniting the boxes. There was no fire watch on the first floor, and when the fire was discovered 15 minutes later, employees could... Read more...

Article

October 25, 2001
Comparing single-cut and dimple-free tube mill cutoffs This article covers the application of single-cut and dimple-free cutoff shear technologies as they are applied to contemporary high-speed tube mills. A single-cut die set is a unit composed of an upper shoe and a lower shoe in which a single severing blade and tube supporting jaws are... Read more...

Article

October 11, 2001
The Brakes: Press Brakes and You -- Whose business is safety? Everybody's Whether you are an owner, employer, operator, tool setter, or maintenance person, press brake safety is your business. You are responsible for operating and maintaining your equipment in compliance with recognized safety standards and plain common sense. Foremost, an organized safety committee... Read more...

Article

September 17, 2001
Making seamless tubing with a floating mandrel mill Every six seconds, a single, 32-foot length of oil country tubular goods (OCTG) production tubing used in the exploration and production of oil and/or gas is produced. More than 20,000 miles of tubular product a year can be produced using the floating mandrel mill seamless tubular production... Read more...

Article

September 13, 2001
Selecting the right materials for roll forming—Part 2 Alloyed Steel In addition to carbon, large varieties of metallic and nonmetallic elements are used to achieve the desired mechanical properties and corrosion resistance. The most frequently used alloying elements are manganese, cobalt, chromium, copper, molybdenum, vanadium, nickel, zirconium,... Read more...

Article

July 12, 2001
Thermal spray safety and OSHA compliance Object Thermal spray equipment normally is operated in special enclosures designed to reduce noise levels, extract fumes, and provide direct viewing of the spray nozzle when it's used in high production environments. Occasionally R&D projects, large parts, low production runs, or complex... Read more...

Article

July 12, 2001
Examining the GTAW environment Possibly the greatest development of the last decade was increased awareness of environmental and health concerns, which in the welding industry has prompted improvements in air quality, ergonomic workstations, and decreased exposure to materials deemed harmful to health. It is important... Read more...

Article

June 18, 2001
The Brakes- Press Brakes and You -- How to get the most out of your press brake The press brake is perhaps the most valuable machine in the average fabricating shop. If the press brake is hard to set up and/or produces inaccurate parts, you are losing money every time you use the machine--excessive setup time, time wasted making bad parts, and scrap parts all cost you a lot... Read more...

Article

June 15, 2001
Whale watching: A doctor's love of whales leads to a complex welding project Object Orcas, or killer whales, have many of the characteristics loved and respected by man. Their size, strength, and speed allow them to hunt a range of fish, birds, and aquatic mammals, earning them the reputation as the ocean's top predator. They are intelligent animals that can be... Read more...

Article

May 30, 2001
Discovering the limits of press brake tooling One of the most important aspects of press brake forming is tooling selection. What are the tools capable of? What kinds of loads can they withstand? Figure 1: A standard straight press brake punch withstands more tonnage per foot than the press brake itself withstands.... Read more...

Article

April 10, 2001
8 ways to keep your shear in top shape Shears are common pieces of fabricating equipment that can be found in many metal forming plants. From tube mills to small fabricators, the shear is one of the most critical and diverse tools used in metal fabricating. Varying in size from small hand-held metal shears and foot-operated trim... Read more...

Article

March 23, 2001
Selecting a new press brake You have realized for a long time that your company should consider buying a new press brake. Now you have the responsibility of developing the specifications and recommending a new machine. This is an awesome responsibility, because if you select the wrong machine, your manufacturing costs... Read more...

Article

February 19, 2001
Shielding gas consumption efficiency-- Part I: Spend a penny, save a dollar Editor's Note: This is the first of a two-part article that discusses shielding gas efficiency. The second part also appears on thefabricator.com. Although argon is the most commonly used shielding gas for solid-wire electrode applications, many managers and welders understand little about... Read more...

Article

February 19, 2001
Joining aluminum with GTAW: Advice for the novice Aluminum: beautiful, lightweight, strong, versatile—and a real challenge to weld, especially for beginners. This article describes some of the new gas tungsten arc welding (GTAW) equipment available and its benefits, accessories required, points to consider before welding, and the... Read more...

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