Surveying suitability of welding processes for roll formed parts: ArrayArray
|
|
Surveying suitability of welding processes for roll formed parts - Part II: A look at resistance weldingOf the many weld processes used, resistance and fusion welding are the most likely to be integrated with roll forming. This article takes a look at two resistance welding processes: high frequency welding and rotary spot welding.
|
|
Welding zirconium and zirconium alloys: ArrayArray
|
|
Welding zirconium and zirconium alloys Part II: Part II: Welding technique, procedures, and quality testingLike welding of other metals, welding zirconium successfully depends on correct application of electrical characteristics, wire feed, interpass cleaning, preheating, and heat input. Understanding the resulting surface color is key in knowing whether the weld was performed successfully or if it requires repair.
|
|
Preparing for aluminum GTAW: Proper equipment setup and workplace preparation reduce defectsThere are right ways and wrong ways to set up welding equipment to accommodate the aluminum GTAW process. Welders should know how to troubleshoot this commonly used process and be familiar with how to solve some common welding problems.
|
|
These aren't your grandparents' wheelchairs: Forget about transportation—these chairs are built for combatVesco Metal Craft, a manufacturer of rugby wheelchairs, makes specialized wheelchairs from 6061 seamless aluminum tubing. This violent, collision-oriented sport causes cracks in the welds' heat-affected zone, so the company sought better manufacturing methods. It added heat-treating to its process and switched to an inverter-based welding unit that gives the company's welders advanced waveform control.
|
|
Selecting a GTAW power source: Factors to considerThe author is an end-user of power sources who shares his knowledge of how to pick a GTAW power source for an application. He considers the application, materials to be welded, power requirements, usage, time constraints, and additional capacity.
|
|
Efficient use of compressed gases can increase productivity: Part I. Overview of compressed gases used in the metal fabrication industryThe metal fabrication industry has used compressed gases for more than one hundred years. Oxy-fuel cutting and welding have existed since the beginning of the 20th century. The more automatic welding processes, such as gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW), began as early as 1920.
|
|
Starting a portable GTAW business: ArrayArray
|
|
Welding austenitic stainless steel: Tips for optimal GTAW performanceJoining austenitic stainless steel with GTAW can be tricky, but with a little preparation and care, it can be done successfully. The three main factors are having the right amount of heat input, travel speed, and a shielding gas.
|
|
Obtenga la conexión: 5 consejos prácticos para conectar su antorcha de GTAWEl gran nmero de adaptadores, conectores y acopladores involucrados con la soldadura TIG, o con la soldadura por arco de tungsteno con gas (GTAW, por sus siglas en ingls), puede ser abrumador. Adems, los fabricantes de equipo de soldadura han hecho muchos cambios a su equipo a lo largo de los aos. Estos consejos prcticos le ayudarn a aliviar algunos problemas comunes en la GTAW.
|
|
The whats, whys, and whens of GTAWMore difficult to learn than some welding processes, gas tungsten arc welding (GTAW) can be used to weld a greater range of materials than most other processes. This article explains GTAW, examines its advantages and disadvantages, describes appropriate and inappropriate applications, and discusses how important cleanliness is in GTAW
|
|
The facts on welding titanium: American Welding Society D1.9 Structural Welding Code is a new tool for welders' toolboxesA new resource tool takes away the guesswork and the apprehension when welding titanium: The American Welding Society (AWS) D1.9/D1.9M Structural Welding Code—Titanium. Released in July 2007, the code goes beyond the limitations of previous documents by providing the information required to engineer a structural titanium product from start to finish.
|
|
Modified GMAW for root passes: Modified process improves results on stainless, carbon steel pipeMany fabrication shops that do a lot of stainless steel tube and pipe welding are in a bit of trouble these days. The problem isn't a lack of work, of course—it's a matter of trying to handle too much work with too few resources (skilled welders). They can ask their fabricators to work harder or faster, but that goes only so far. Can a new technology help them get more output from their existing employee base?
|
|
GTAW the thin line: Best practices prevent common problems when welding thin materialGas tungsten arc welding thin metals can bring up an array of problems. Fortunately, best practices can prevent those problems from occurring in the first place.
|
|
The root causes of weld defects: Poor procedures, design lead to welding problems on the floorBad welds can be traced back to poor workmanship, poor design, or a little of both.
|
|
TIG for titanium tubing: Success hinges on filler metal selection, cleanness, gas coverageAlthough titanium has a reputation for being difficult to weld, it doesn't have to be problematic. Paying close attention to filler metal selection, cleanness, and use of the shielding gas are three steps to successful GTAW on titanium tube and pipe.
|
|
Truckin' along: Fabricator 'dumps' spatter, improves deposition with new welding technologyA fabricator of dump truck bodies reduced spatter, improved deposition, and increased productivity when it incorporated in new inverter power sources and weld monitoring software.
|
|
Welding for all seasons: American Heli-Arc welds for general industry, racing, and even artTom Young has lived an unconventional life full of opportunities that happened because he could do what others could not: He could weld.
|
|
The GTAW top 10: How to identify and remedy common GTAW mistakes |
|
GTAW la delgada linea: Las mejores practicas evitan problemas al soldar material delgado |
|
Starting a portable GTAW business Part II: Know your customers: Part II: Know your customersThinking about starting your own portable GTAW business? This installment in a series about this topic focuses on the potential customer base and the welding repair needs of specific segments. It also offers pricing tips for various jobs.
|
|
Starting a portable GTAW business Part III: Dos and Don'ts: Part III: Dos and Don'tsThis article is part of a four-part series about establishing a portable GTAW business. It covers the dos and don'ts of business practices, safety, and welding, and includes tips that can help you retain customers and grow your business. Following these practical guidelines can help your business succeed.
|
|
Automation in tube and pipe welding: Robots make sense for many reasonsRobots make a lot of sense for tube and pipe welding. The return on investment for a typical robot system can be seen usually within six to 24 months, depending on the parts, complexity of the system, and learning curve of the manufacturer. Quality improvements are typically seen immediately. In addition, by tracking the process, manufacturers can make changes to improve production time and determine the throughput of the system for accurate part production projections.
|
|
Robotic GTAW: Manual GTAW developments advance automated processRobotic GTAW is a little-known process that has made significant advancements recently, thanks in part to the advancements made to manual GTAW that have made it more user-friendly and compatible with the environment. Applications that were once nearly impossible to accomplish can be handled with relative ease with modern GTAW systems. Even today robotic GTAW continues to improve and advance into new fields to create a better future for the welding industry.
|
|
Efficient shielding gas supply methodsThe introduction of gas metal arc welding (GMAW) and gas tungsten arc welding (GTAW) in the 1940s changed the way metals were joined. The automation of these processes meant the gas supply system also had to be automated to achieve optimal productivity.
|
|
How to choose the consumables you use: ArrayArray
|
|
Know your TIG torch: Advice and maintenance practices to ensure qualityEven though money is tight, saving it by purchasing less reputable GTAW torches or skimping on maintenance practices can cause more harm than good in the long run.
|
|
How to choose the consumables you use - Part II: Consumables for GTAWSeveral small but crucial components—back caps, collets and collet bodies, gas lenses, and nozzles—are key components in enhancing GTAW productivity. These components are available in a variety of styles and sizes. Optimizing these consumables can help to optimize welder uptime.
|