thefabricator.comThe FABRICATORSTAMPING JournalPractical Welding TodayTube & Pipe JournalCanadian Industry ManufacturingGreen ManufacturerPWT TV

 
Tags
Home \ Tags \ job

Articles tagged with "job"

Results: 122

How to avoid the top 10 problems in plasma cutting: Practical tips you can use right now

Attention to detail at the outset can save plasma cutting operators a load of trouble during production.

Publish date: February 19, 2001

Tech cell: Plasma Cutting


What to know before selecting a manual plasma cutter: Understanding size, power, components, cost

The first plasma arc cutting (PAC) systems, developed in the '60s, were 1,000-amp monsters designed to blast through 6-inch stainless steel.

Publish date: July 26, 2001

Tech cell: Plasma Cutting


Making plasma cutting easier: Using CNC automation technology

For many people, the world of plasma cutting is a complex and daunting place, with a cryptic set of rules that can be mastered only by highly trained technicians after weeks of training. For every change of material or thickness being cut, a long process ensues of resetting gas mixtures, tweaking pierce heights and pierce delays, and manually calibrating every last parameter to ensure a reliable result.

Publish date: August 28, 2003

Tech cell: Plasma Cutting


Cutting to the chase: Array

By: Array
Array

Publish date: Array

Tech cell: Array


Take the old with the new - Selecting saw blades with new technologies in mind

New methods for cutting tube and pipe have been introduced to welding shops in the last few years—methods designed not only to cut metal, but also to cut costs.

Publish date: May 29, 2003

Tech cell: Sawing


Cutting to the chase Sawing structural and architectural tubing: Sawing structural and architectural tubing

This article examines common fabrication processes for structural and architectural tube. It specifically focuses on cutting, sawing, miter cutting, bundle sawing, and cambering.

Publish date: December 13, 2001

Tech cell: Sawing


Exploring complementary cutting methods: Comparing capabilities of laser, plasma, EDM to waterjet technology

The various cutting methods available to fabrication shops today can be both a little daunting and very beneficial. Choice is good--learn how to make the most of the diversity all your choices offer to you.

Publish date: September 4, 2001

Tech cell: Waterjet Cutting


Selecting a table for abrasive jet machining

Publish date: June 26, 2003

Tech cell: Waterjet Cutting


Fabricating technology advancements drive new plate finishing trends

The same industry forces of nature—globalization, economic conditions, quality demands, and safety and environmental regulations—that are pressuring metal fabricators to do more, better, and faster with less are blowing no less forcefully on finishing fabricators.

Publish date: July 10, 2003

Tech cell: Finishing


Blast Cleaning Equipment: What you need to know before buying

If you are a fabricator of metal parts that need to be primed or painted, then you more than likely will have to prepare the part surface before finishing to produce the desired end result.

Publish date: October 23, 2003

Tech cell: Finishing


Choosing the right coated abrasive for plate finishing applications: A look at grain properties

Most plate fabricating companies need to select a coated abrasive to finish their parts. This selection process can be intimidating, as well as confusing, because so many types of coated abrasives are available.

Publish date: January 29, 2004

Tech cell: Finishing


Dealing with internal pressure in free hydraulic bulging: Predicting results with FEA

For hydraulic tube bulging, direct pressure control is the most commonly used process. Pressure control allows engineers to determine the correct capacity hydraulic system and, more importantly, prevent tube rupture. However, inflow control, or control of the volume of fluid inside the tube, theoretically could be another viable hydroforming process. Finite element analysis has shown that inflow control could allow engineers to more accurately predict deformation behavior and therefore enhance the hydroforming process.

Publish date: June 12, 2003

Tech cell: Hydroforming


Tube Hydroforming Design Flexibility—Part IV

Publish date: October 23, 2003

Tech cell: Hydroforming


Handling metal stamping wastes: Protecting the environment - - and your business

Metal stamping companies are required to comply with a number of regulations relating to the collection, transport, treatment, and disposal of the wastes they generate. As a result, each company must learn which materials are classfied as hazardous and how to comply with detailed regulations.

Publish date: February 19, 2001

Tech cell: Materials Handling


Big steel on the ropes: Consolidation looms for a troubled industry

Integrated steel mills in the U.S. are feeling the heat of foreign competition, pricing problems, and bankruptcies. How long will it be before consolidations start narrowing the field?

Publish date: June 18, 2001

Tech cell: Metals/Materials


Keeping pace with today's punching requirements: Advancements in tool design, metallurgy lead to more accurate holes, improved part quality

This article provides the basics on how the punch, die, and stripper work; how to perform material thickness calculations on various materials; how different applications affect punching quality; how fully guided tooling counters lateral forces; and how metallurgy, coatings, and maintenance affect tooling.

Publish date: December 13, 2001

Tech cell: Punching


Punching tips: The easiest solution to slug management is to keep the tooling in good condition

The author discusses what not to do to manage slug ejection. He mentions several tooling maintenance errors that he has made over the years, as well as what machine operators can do if they want to experience slug ejection difficulties. He concludes by stating that the easiest solution to slug management is to keep the tooling in good condition and to use the correct die clearance for the material.

Publish date: December 13, 2001

Tech cell: Punching


New tool helps fabricator accelerate part making for small runs: Turret presses with tool perform inline marking

Custom metal fabricator Total Metal Products, Dallas, had a need for part marking that would be both accurate and cost-effective for small quantities. The company supplies punched parts in single and small-lot quantities of 200, 300, and 400 on a just-in-time (JIT) basis. Its customers include manufacturers in the telecommunications, aerospace, mass transit, and oil refining industries.

Publish date: August 14, 2003

Tech cell: Punching


How to avoid getting burned by hot work: Preventing losses and insuring safety

Maintaining a safe work environment in facilities in which hot work, such as welding, is done can be easier said than done. Measures such as preventive safety, safety zones, and fire watches can keep employees safe and worker's comp time down

Publish date: July 26, 2001

Tech cell: Safety


Proper guarding protects workers: Six steps to focusing on your employees' needs

When people think of machine guarding, usually they think of devices to protect people from the moving parts on machinery.

Publish date: July 12, 2001

Tech cell: Safety


When sparks fly ...

This article combines examples of fires caused by inadequate protection from welding with information on heat-resistant textiles and how they can be used to provide that protection.

Publish date: December 13, 2001

Tech cell: Safety


Dressing for success and other welding safety tips

Whether we are attending a social occasion or dressing for the job, we all give some thought about what we are going to wear.

Publish date: May 30, 2001

Tech cell: Safety


Substance abuse in the workplace—Part 2: Preventing and dealing with the problem

The toll that substance abuse takes on the abuser, his or her family and friends, and those who become victims of substance abuse-induced accidents and crimes is well-documented.

Publish date: April 10, 2003

Tech cell: Safety


Protecting yourself from gases and fumes: 10 tips for healthier lungs

Welding gases, fumes, and smoke can cause both short-term and long-term health hazards for welders. Presented here are 10 ways to help ensure welders are kept safe.

Publish date: September 25, 2003

Tech cell: Safety


Take control of safety

Welders are among the millions of workers who face respiratory hazards every day in the workplace. Confined spaces, solvents, and gas emissions, as well as welding, grinding, and soldering, may expose workers to airborne hazards.

Publish date: October 23, 2003

Tech cell: Safety


Having a safe office party

Publish date: November 8, 2004

Tech cell: Safety


Respirator selection as a business decision: How to choose the right equipment for your welders

Several technical articles have addressed respiratory diseases associated with welding activities and when a respirator should be used to help prevent these diseases. Once an employer concludes that respiratory protection is the appropriate option for a particular application, the next step is selecting the right respirator.

Publish date: January 29, 2004

Tech cell: Safety


Occupational injury and illness statistics: Where does your manufacturing job rank?

In December 2003 the U.S. Department of Labor's Bureau of Labor Statistics (BLS) released its 2002 occupational injuries and illnesses data. A total of 4.7 million nonfatal injuries and illnesses were reported in private-industry workplaces during 2002, resulting in a rate of 5.3 cases per 100 equivalent full-time workers. Among goods-producing categories, incidence rates ranged from 4.0 cases per 100 workers in mining to 7.2 cases per 100 workers in manufacturing. These numbers are overall averages of subsets in each major category.

Publish date: January 29, 2004

Tech cell: Safety


Emergency preparedness: A critical safety program component

You're at work and a fire alarm or other emergency warning device sounds. Do you know what to do? Where to go and the appropriate route to get there?

Publish date: February 12, 2004

Tech cell: Safety


Gear up for welding

Publish date: March 11, 2004

Tech cell: Safety


Welding fume health hazards

According to the National Institute for Occupational Safety and Health (NIOSH), more than 400,000 U.S. men and women are employed in welding and related occupations. Some studies suggest that these workers are at risk of serious respiratory, neurological, and reproductive effects. More and better data is needed to assess the risks.

Publish date: March 11, 2004

Tech cell: Safety


Preventing welding-related fires: You can’t be too careful

Before welding, professional and hobbyist welders must be knowledgeable about potential fire hazards and safe practices. They also must examine the work area and adjacent areas, welding equipment, and consumables for hazards and take appropriate measures to ensure safety.

Publish date: October 12, 2004

Tech cell: Safety


Workers' compensation—Managing the process

Publish date: November 20, 2003

Tech cell: For CEOs


New Year's Resolutions: Making them work all year long

What are your resolutions for 2004? "I'm going to lose that extra 15 pounds." "I plan to exercise more this year." "I'm going to be more complimentary to my staff." "I'm going to be more patient." Or, did you remember the resolutions you didn't keep last year and ask yourself, "Why make resolutions? I won't keep them once I get back to the daily grind."

Publish date: January 13, 2004

Tech cell: For CEOs


Taxing situation: New tax incentives aimed at helping out people like metal fabricators

Most fabricators aren't knowledgeable about tax laws and don't have time to immerse themselves in tax updates. They're too busy on the shop floor.

Publish date: January 29, 2004

Tech cell: For CEOs


US. DOC Offers Export Assistance: Provided by the U.S. Department of Commerce and the International Trade Administration.

Publish date: March 11, 2004

Tech cell: For CEOs


Implementing open-book management: A management philosophy for surviving the global economy

Today global competitors are literally willing to work for food. U.S. workers want a car, a home, and a college education for their kids in addition to their meals. Reducing pay and eliminating benefits is not an answer for anything but a lower standard of living. The challenge is not reducing compensation but rather dramatically improving productivity. Making owners out of employees is the ticket to that productivity. Open Book Management is a philosophy—a value system.

Publish date: March 11, 2004

Tech cell: For CEOs


Family business going strong after 100 years

The average lifespan of a family-owned business is 24 years, and 60 percent of family-owned businesses do not have a clear succession plan. Tell that to the Peddinghaus Corporation and you might be in for a big "Oh really?" In business for 100 years and with a Peddinghaus still at the helm, the family-owned manufacturer of steel construction industry equipment clearly is a statistical exception.

Publish date: December 11, 2003

Tech cell: Fab Stories


Beating 'world' pricing: Nu-Way Industries finds the formula to take on competition from China

During the depths of the manufacturing slowdown that has cost the fabricated metal products sector nearly 300,000 jobs since 2000, Steven Southwell, president of Des Plaines, Ill.-based Nu-Way Industries Inc., faced a depressing challenge from one of his multinational OEM customers??either meet the ??total cost of acquisition? achieved in China or purchase the part from the Chinese supplier, inventory it, and incorporate it into the family of parts supplied by Nu-Way.

Publish date: January 13, 2004

Tech cell: Fab Stories


Where the welders are: Skilled welders are out of work, but employers can’t find them

Publish date: July 13, 2004

Tech cell: Fab Stories


'It's gonna be painful' Metal industry players note little to reassure them in days ahead

Manufacturers were hurting before September. How do things look now? Well ... they could be better, industry players say.

Publish date: November 15, 2001

Tech cell: Industry Trends and Analysis


Staying lean in a lean economy

Slow times call for some desperate measures, but losing sight of a lean approach to manufacturing should not be one of them. Take an opportunity that slow times present to evaluate your business and take appropriate steps towards a lean operation.

Publish date: June 18, 2002

Tech cell: Industry Trends and Analysis


Mac's Muse: One potato, two potatoes, three potatoes ... gone! As U.S. steel industry gets its lunch eaten, many parties can share blame

A lot of parties can share the blame for what's happened to the North American steel industry, and its going to take effort from them all to pull the industry out of its quagmire. Can it be done? Time will tell.

Publish date: November 15, 2001

Tech cell: Industry Trends and Analysis


Steel industry anything but status quo: Next generation of distributors set to lead wave of change

As the market demands change, the steel distribution industry will take up the gauntlet and change with the times. Contrary to some speculation, the steel manufacturing industry is neither going away nor reluctant to embrace the innovations necessary to survive.

Publish date: July 12, 2001

Tech cell: Industry Trends and Analysis


Sick at Work?

All employees have days at work when they don't feel well. Usually these days are intermittent and can be attributed to a cold or other illness or job-related stress.

Publish date: May 15, 2003

Tech cell: Industry Trends and Analysis


The end of the (welding) world as we know it?: Connecticut may face changes in its vocational-technical welding programs

The end of manufacturing is near for the state of Connecticut, some fear.

Publish date: June 26, 2003

Tech cell: Industry Trends and Analysis


Pinpointing future laser welding markets

Aficionados of laser welding technology at times must feel a little like telephone vendors beamed back to 1603. They know almost everyone is going to use them in the future, but getting buy-in today can be like hawking loans at 25 percent-lots of interest and few takers.

Publish date: October 23, 2003

Tech cell: Industry Trends and Analysis


March for manufacturing

As the "jobless" recovery continues, the job cleansing of the U.S. manufacturing base tops 2.7 million. These millions now without jobs remain faceless, statistical footnotes to mainstream media reports about how the recession ended in 2001, production is on the rise, and how job losses are singularly attributable to productivity gains. The outsourcing of the American dream for small manufacturers proceeds unabated.

Publish date: October 23, 2003

Tech cell: Industry Trends and Analysis


Goin' Global: How U.S. fabricators can angle in worldwide waters

The U.S. is considered to be the best consumer market in the world. However, competition for this market has increased as more and more countries have cast their rods in the U.S consumer pool.

Publish date: March 11, 2004

Tech cell: Industry Trends and Analysis


Common barricades on the road to lean

The number of opportunities to steer your company wrong during a move toward lean manufacturing are myriad. Knowing a few of the common ones may help you achieve your goals without a lot of headaches.

Publish date: Array

Tech cell: Shop Strategies


Tips on Lean Manufacturing: How to purge weight from your manufacturing operation

All manufacturing operations need to reinvent themselves to compete in today's marketplace. What can you do to change? Try going lean.

Publish date: February 19, 2001

Tech cell: Shop Strategies


Tips on Lean Manufacturing: Mastering the stop 'n' go of your shop's work flow

Mastering the flow of work through your shop is your most important taks if you are attempting Toyota's approach to lean manufacturing.

Publish date: August 16, 2001

Tech cell: Shop Strategies


Taking a look at performance appraisals

If you make continuous feedback part of your managerial style, the annual performance appraisal becomes an affirmation of a positive working relationship.

Publish date: March 28, 2002

Tech cell: Training and Retention


Job Satisfaction—Part 1

Unless you are among the privileged few-who appear to be becoming fewer by the minute as investment accounts are shrinking in value, savings are being wiped out, and credit card debt is mounting -- you'll spend many hours working for a living. How do you feel about your job and why?

Publish date: January 16, 2003

Tech cell: Training and Retention


Overcoming organizational paralysis

Paralysis – what a horrible thought. What if you found yourself in a situation in which you had partial or complete loss of motion and sensation in your body?

Publish date: May 15, 2003

Tech cell: Training and Retention


The future of vocational education

The death knell is sounding for vocational programs throughout the U.S. Readers who responded "Yes, vocational programs have been cut" to thefabricator.com's recent question regarding the status of vocational programs where they live outnumbered those responding "No, vocational programs are intact" three to one.

Publish date: June 12, 2003

Tech cell: Training and Retention


Tuning a piano—making the most of your best resources

Publish date: July 24, 2003

Tech cell: Training and Retention


Is your company a breeding ground for workplace violence?

Workplace violence—many of us think about it only when national or local media reports an incident. Most of us probably think it happens infrequently and never could happen where we work. And it's likely that workplace violence victims thought the same thing, before it happened to them.

Publish date: November 6, 2003

Tech cell: Training and Retention


Job Burnout—Part 1: The real causes

Publish date: June 8, 2004

Tech cell: Training and Retention


Job Burnout—Part 2: Symptoms and Solutions

Publish date: July 13, 2004

Tech cell: Training and Retention


Pairing a servo feed with a pull-through straightener: Applications for noncosmetic stamped parts

This article explores the possibility that servo feeds can be used with pull-through straighteners as opposed to a conventional feed line that uses a powered straightener. Using the servo-PTS (pull-through straightener) can save money on equipment and material. The only limitation may be marking the material so noncosmetic applications are recommended.

Publish date: December 13, 2001

Tech cell: Coil Processing


The basics of uncoiling: A review of standard equipment

A review of the basic components of a coil handling system which covers servo drive roll feeds, cradles and reels, straighteners and combination units.

Publish date: December 13, 2001

Tech cell: Coil Processing


Getting it Straight: Understanding coil straightening in stamping operations

Before coiled material can pass through a die to produce an acceptable part, it must be straightened. Coil straightening is accomplished by bending a strip of material around sets of rollers that alternately stretch and compress the upper and lower surfaces so that the material's yield point is exceeded.

Publish date: May 29, 2003

Tech cell: Coil Processing


High-Speed Feeding Techniques - Reviewing the Facotrs that Affect Process Speeds

Gripper or roll-type feeds operate on the principle of feeding force, which is a product of the coefficient of friction between the grippers or feed rolls and the material being fed. Reviewing each force as a factor of the feeding equipment or feeding conditions helps in evaluating the feeding process.

Publish date: February 19, 2002

Tech cell: Press Feeding


Appliancemaker reduces downtime with stamping press feed system: Inconsistent feeds caused die jams, inconsistent parts

The Whirlpool Co. builds refrigerators at its facility in Fort Smith, Ark. The company stamps the appliance parts—large and small, galvanized, cold-rolled, and aluminum—on approximately 35 presses. The majority of its stamping presses are straight-side machines, although some are open-back inclinable (OBI), and a few are hydraulic.

Publish date: January 13, 2004

Tech cell: Press Feeding


Contract stamper increases die life and draw die productivity: Link-drive presses, value-added services, and employee initiative keep the company competitive

Publish date: November 15, 2001

Tech cell: Press Technology


Hydraulic workholding from scratch: How to select and set up components

Hydraulic clamps are used in place of manual or toggle clamps to hold the workpiece or tool in place during stamping. This article examines the four steps that comprise the selection and installation of a hydraulic workholding system: cylinder selection, cylinder force and stroke, power source selection, and system connection.

Publish date: December 13, 2001

Tech cell: Press Technology


Equipping Your Press With the Right Tonnage Monitor

This article explains why it's useful to monitor press tonnage, the types of tonnage monitors available, the choices for mounting load sensors, calibrating a monitor, and options available for tonnage monitors.

Publish date: November 15, 2002

Tech cell: Press Technology


Increasing stamping press productivity in the appliance industry: Advances in press technology and materials leave their mark

An appliance plant with 80 to 100 presses in opeation is likely to buy new presses regularly. Under these circumstances, it makes good sense to pursue aggressive productivity goals inch by inch through steady advances in such prosaic concerns as machiner ergonomics, prventive maintenance, tooling efficiency, and material quality.

Publish date: February 19, 2001

Tech cell: Press Technology


Hydraulic presses make their mark

Publish date: September 25, 2003

Tech cell: Press Technology


Stamping 101: Chicago-area training facility offers a hands-on education

To promote real-world stamping training, the Tooling & Manufacturing Association (TMA) wanted to create a resource whereby stampers could receive a consistent, recognized, hands-on education on the industry's most current equipment.

Publish date: September 25, 2003

Tech cell: Press Technology


High-tech presses: Servo technology meets mechanical presses

Publish date: November 20, 2003

Tech cell: Press Technology


Filling in the blanks: What to look for in an in-house blank shearing line

Publish date: December 11, 2003

Tech cell: Press Technology


Finding and creating value in your stamping operation: How to analyze your plant to improve profitability

A different breed of competitor has emerged recently in the stamping industry to challenge traditional thinking. These competitors are companies that focus on time as a basic measurement, giving them the advantages of flexibility, innovation, responsiveness, and low costs. They know how to make money in stamping operations and take business away from less astute competitors.

Publish date: December 11, 2003

Tech cell: Press Technology


Spraying it right: Containing and controlling lubricants

Publish date: June 8, 2004

Tech cell: Press Technology


Do you use checking jigs and fixtures?: An ounce of prevention is worth a pound of cure

How do you check tube fabrications to ensure they meet quality standards? Do you ship parts without checking them and hope that the next time the phone rings it isn't a prelude to a tirade from a disgruntled customer? Or do you check finished parts only to realize that your scrap rate is too high and wish you had checked them at earlier stages of the manufacturing process?

Publish date: July 10, 2003

Tech cell: Testing and Measuring


Gettin' down with downtime: Reducing unprofitable die changeover time

Reducing the time it takes to change dies it important to all stampers, especially for custom stampers that run small-quantity jobs. This article summarizes the ways in which automation has helped in this process and then covers two die change methods that are used in a quick change system: the standardized clamping system and the V-notch, or key, system.

Publish date: November 29, 2001

Tech cell: Tool and Die


Cutting die-related costs: Where to look to save money

Demands for cheaper, better, and faster tooling for stampings and the pace of business continue to escalate. This trend is not going to reverse itself.

Publish date: February 19, 2001

Tech cell: Tool and Die


Die width selection

Publish date: July 24, 2003

Tech cell: Tool and Die


Controlling bend angles

Bend angles are among the most frustrating geometric features to control in metal stamping. This is due primarily to two factors – the inconsistency of the mechanical properties in the metal being bent and the die design.

Publish date: October 9, 2003

Tech cell: Tool and Die


Rolling bolsters bolster productivity

To thrive and experience growth and healthy profits, a stamping company must have systems in place that allow flexible manufacturing and minimize press downtime. Changing from one job to the next in the least amount of time possible is one of the primary factors impacting productivity and a company's ability to adjust to the changing needs of customers quickly and efficiently.

Publish date: January 13, 2004

Tech cell: Tool and Die


Selecting a stamping die pressure system, Part II

Publish date: February 12, 2004

Tech cell: Tool and Die


Automating your end forming operation: How to maximize efficiency in the shop

Efficiency, productivity, and quality are focal points for end forming operations, and many manufacturers are looking to automation to improve those dimensions of their businesses.

Publish date: February 19, 2001

Tech cell: Tube and Pipe Fabrication


Waste not, want not: Array

By: Array
Array

Publish date: Array

Tech cell: Tube and Pipe Fabrication


The little-known life of the scarfing tool: Focusing on a small device to see the bigger picture

Who cares about scarfing tools? There are more important things in life. When the beauty pageant contestant is asked what problem she would like to solve, she's more likely to answer "I'd like to establish world peace" than "I wish I could find ways to help scarfing tools last longer."

Publish date: June 26, 2003

Tech cell: Tube and Pipe Fabrication


The wrinkle-wiper for tube bends: How to choose and use wiper dies

A wiper die is a piece of tooling used in tube bending that helps keep the bend from wrinkling. While there are many reasons and ways to use a wiper die in a tube bending maching, you should also know what types are available, their differences, and how to choose the right one for your application.

Publish date: September 25, 2003

Tech cell: Tube and Pipe Fabrication


Achieving faster, more efficient tube mill changeovers

Tube mill changeovers involve more than just tooling. Several variables

Publish date: July 26, 2001

Tech cell: Tube and Pipe Production


Solving Problems on the Tube Mill

Tube mill operators face a variety of challenges everyday in their efforts to produce high-quality tubing in a cost effective and productive way.

Publish date: August 16, 2001

Tech cell: Tube and Pipe Production


Taking the troubles out of tube mill tooling: Preventing and solving some common problems

This article discusses the prevention of problems associated with tube mill tooling, touching on maintaining tooling, as well as troubleshooting common problems that may arise during the tube production process.

Publish date: October 11, 2001

Tech cell: Tube and Pipe Production


Examining tube mill roll tooling, setup, and maintenance

In today's competitive market, two of the most important considerations for high-quality production are proper roll tooling setup and mill alignment.

Publish date: September 17, 2001

Tech cell: Tube and Pipe Production


Inline gauge control in welded tube production: Reducing conversion losses

Reducing scrap when converting strip to finished tube is a huge step in bettering your bottom line.

Publish date: July 26, 2001

Tech cell: Tube and Pipe Production


Cutting to the chase: Array

By: Array
Array

Publish date: Array

Tech cell: Array


Choosing a GMAW machine for occasional aluminum welding

Publish date: September 25, 2003

Tech cell: Aluminum Welding


Secrets of Using GTAW for Tools and Dies: One retired fabricator share the basics of how he added this services to his shop

Tool and die welding can be a very lucrative service for a fab shop. However, tool and die welders are about as rare as brain surgeons because of a general lack of knowledge about the process and because of the extra expense it brings to a shop. This article offers a basic understanding of what's needed to add this service to your fab shop.

Publish date: November 17, 2002

Tech cell: Arc Welding


It's all about precision, craftsmanship: Shop makes commitment to solid welding practices

A case study looking at how Superior Joining Technologies Inc. got into the microwelding business, the welding equipment they use, how the meet customer requirements, and how they use a solid foundation in welding to keep up with today's stringent requirements.

Publish date: December 13, 2001

Tech cell: Arc Welding


Examining the GTAW environment: Choosing the right electrode and booth for your application

The author outlines basic components of a welding booth suitable for GTAW, and offers possible solutions to a decline in availability of the thoriated tungsten used in a GTAW electrode. He also offers ideas for providing a clean air supply for the GTAW operator.

Publish date: July 12, 2001

Tech cell: Arc Welding


Joining aluminum with GTAW: Advice for the novice

Aluminum is a real challenge to weld, especially for beginners. A knowledge of the gas tungsten arc welding equipment that is available to do the job as well as required accessories, preparation tips, and proper techniques is a good thing to have before jumping in.

Publish date: February 19, 2001

Tech cell: Arc Welding


Using inverter technology: FAQs about inverter-based plasma cutters

Businesses feel a constant pressure to gain an advantage and control their processes better. However, the decision to embrace new technology often leaves them feeling vulnerable. In the realm of hand-held metal cutting operations, one such decision is choosing between traditional technology and an inverter-based plasma cutting system.

Publish date: July 24, 2003

Tech cell: Arc Welding


Choosing the right oxyfuel gas and supply system

Mixing oxygen with fuel gases for brazing, cutting, heating, and welding metal has been around since the early 1900s. Oxyfuel processes have remained in use over the years despite the introduction of other metal fabrication processes, such as arc welding, plasma cutting, and laser materials processing. Finding the most economical method for supplying oxyfuel gases requires a basic understanding of the process.

Publish date: November 6, 2003

Tech cell: Arc Welding


The history of welding according to Marty

This is a welding history synopsis, as seen by me. If you are a history or English professor, you might want to stop reading at this point; it ain't gonna be pretty.

Publish date: November 20, 2003

Tech cell: Arc Welding


Reviving the past: Welding students restore ironwork to Victorian-era YMCA building

Publish date: May 15, 2003

Tech cell: Art and Sculpture


Riding on the cusp of something great: When Colorado artist's career hits plateaus, he climbs them

Kevin Robb's sculptures seem to defy gravity, arrest time, encroach space. Each sculpture is a moment freeze-framed; each element seems to be impossibly suspended.

Publish date: May 15, 2003

Tech cell: Art and Sculpture


Found art: Welding artist finds inspiration in industrial, natural forms

Watching the sparks fly as his dad welded a temperamental posthole digger mesmerized Derek Arnold. "I found the immediacy of something so permanent absolutely fascinating," he said. "I knew I wanted to weld."A hands-on welding education on the family farm drove Arnold to take his skills and creativity to the next level. In 1993 he graduated from the Maryland Institute College of Art in Baltimore. "I've been welding regularly since my freshman sculpture class," he said.

Publish date: June 12, 2003

Tech cell: Art and Sculpture


Metal Art Takes on the Fireplace: Jim Truett’s custom fireplace screens are both functional and beautiful

Metal art takes on many forms, from wall hangings to picture frames to fireplace screens. Just ask Jim Truett, a district sales manager for Miller Electric Mfg. Co. by day and artist in his spare time from his Huntsville, Utah, home.

Publish date: February 26, 2004

Tech cell: Art and Sculpture


Automated welding for job shops

A robotic weldingsystem represents a significant capital investment for a job shop.

Publish date: July 12, 2001

Tech cell: Automation and Robotics


Is robotic welding right for you?: Making an informed decision

This article examines robotic welding and discusses the considerations behind choosing to use (or not use) welding robots. It answers the questions what comprises a robotic welding installation, what costs are associated, and what industries are best suited for robotic welding.

Publish date: November 15, 2001

Tech cell: Automation and Robotics


Robots and dials and knobs—oh my!: GMAW power sources have evolved over time

In the late 1950s, the U.S. Navy wanted to find a way to join heavy aluminum structural sections used to fabricate motor torpedo boat hulls.

Publish date: May 29, 2003

Tech cell: Automation and Robotics


Laser-integrated robotics for assembly: How one job shop met an aluminum welding challenge

In recent years laser welding has advanced into many different industries, from automotive to electronics. With lasers, it is possible to weld at high speeds with great efficiency. Once unthinkable applications and processes are now being developed into working systems.

Publish date: June 26, 2003

Tech cell: Automation and Robotics


Gas-shielded cored wires find their niche: Suitable applications for flux-cored and metal-cored electrodes

Gas-shielded flux-cored and metal-cored wires are growing in popularity because the wires are fabricated and can be applied to many applications.

Publish date: June 15, 2001

Tech cell: Consumables


Making the most of the daily grind: How to choose and use abrasives for welding and fabricating applications

The article divides grinding equipment into three application categories: welding/heavy metal removal; metal fabrication and construction; and light metal removal, finishing, and sharpening. It also discusses grits and grains and operator safety.

Publish date: November 29, 2001

Tech cell: Consumables


Don't be a hot dog with heating heads: Tips for safe use

Some call them rosebuds, others call them multiflame heating heads, and a few call them heat sticks. No matter what you call torch attachments, this article is a frank discussion about these tools that use oxygen and a fuel gas to make a lot of heat quickly. When used properly, they can make quick work of many heating jobs.

Publish date: May 29, 2003

Tech cell: Consumables


Selecting the right tungsten: How your choice affects AC GTAW

Most welders used to agree that a pure tungsten electrode was crucial to obtaining the best results for gas tungsten arc welding (GTAW) aluminum, magnesium, and other alloys that required an AC arc.

Publish date: February 26, 2004

Tech cell: Consumables


Design tips for sheet metal: Bend relief, small holes, hole distortion near bends, and minimum flange widths

The article discusses making small holes and when to use a punch or laser cutter, inside radius measurements and how they differ depending on whether you are coining or air bending on a press brake, and adding bend relief to prevent tearing material.

Publish date: October 25, 2001

Tech cell: Bending


Brake Line: Press Brakes and More: Planning to cut corners on safety?

Press brake safety is a common sense issue.

Publish date: February 19, 2001

Tech cell: Bending


Mobilizing equipment-saving time and talent

It's hard to believe that machines such as press brakes and hardware setting equipment can move around on wheels or be moved by forklift and still function correctly. But I can tell you, from experience, that it is true and can be done.

Publish date: November 29, 2001

Tech cell: Bending


Leaping the hurdles to press brake automation

Understanding the obstacles to automating press brakes requires an analysis of the bending process.

Publish date: June 12, 2001

Tech cell: Bending


Making your own punch and dies

How many times have you looked through huge piles of blueprints for a prototype part or short-run job and thought, "If only I had that tool, this job would be a piece of cake?"

Publish date: May 29, 2003

Tech cell: Bending


Press brakes: the quest for a happy ending: Manufacturers, users hope technology is the ticket

Screen some press brake owners and manufacturers these days, and it's like they're all reading from the same script:

Publish date: June 26, 2003

Tech cell: Bending


New PC-based controls open path to better press brake utilization: Control improvements simplify operator use

Press brake forming always has been a labor-intensive process. Shrinking lead-times and smaller lot sizes demand more frequent setups, which cut into productive output hours and put more pressure on manufacturing efficiencies. Fabricators need to find ways to reduce machine downtime for setup and operator adjustments.

Publish date: November 6, 2003

Tech cell: Bending


Job shop reduces costs, improves laser's output: Laser regulator minimizes gas contamination

Today's job shop market is characterized by unrelenting competitive pressure for laser processing services. Job shops are expanding into niche services such as multiaxis laser processing and thick plate applications to differentiate themselves from their competitors. Others are performing additional services such as forming, welding, painting, and assembly to add value.

Publish date: May 29, 2003

Tech cell: Laser Cutting


The business of lasers

As we all know, the laser industry has seen easier times. Economic and market pressures have changed the competitive landscape for laser cutting equipment, and the changes are likely to continue. Both lasermakers and laser users need to adapt to the changes in the laser market, and the companies that recognize and adapt first are likely to be those that succeed.

Publish date: July 24, 2003

Tech cell: Laser Cutting


Cutting through five myths about modern lasers: The truth behind laser cutting technology

Whether you're operating a 10-year-old laser machine or evaluating the purchase of a new one, staying up-to-date on current laser cutting technology and techniques can be the key to maintaining a competitive edge.

Publish date: February 12, 2004

Tech cell: Laser Cutting