Blast Cleaning Equipment: What you need to know before buyingIf you are a fabricator of metal parts that need to be primed or painted, then you more than likely will have to prepare the part surface before finishing to produce the desired end result.
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Pressure-sequence and high-pressure hydroforming: Knowing the processes can mean boosting profitsPressure-sequence hydroforming can form complex parts as well as forming most ductile metals, including high-strength, low-alloy, and stainless steels with sharper corners, thick-walled tube, and other difficult features.
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Tier 1 supplier builds four-stage competitive strategyF & P Manufacturing Inc., a tier-one automotive components supplier, focused on four areas when it developed a hydroforming line for manufacturing Honda Accord engine cradles. These areas were eliminating end scrap, decoupling the bending machines from the manufacturing line, reducing cycle time, and palletizing parts.
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Lifting the load: Applications for electric lift trucks in manufacturingManufacturers face relentless challenges in their efforts to meet changing demand. In their materials handling operation, these challenges include moving materials in tight spaces, providing just-in-time (JIT) delivery to production areas, and ensuring that lift trucks are available when and where they are needed. Maintaining production efficiency requires sturdy, dependable lift trucks that are maneuverable, easy to operate, and easy to maintain.
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Sizing up pallet uncoilers: Evaluating requirements before you buyHorizontal payoff of coiled materials on pallet uncoilers can help reduce downtime for coil changeover, increase coil handling efficiency, and improve operator safety.
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Increasing stamping press productivity in the appliance industry: Advances in press technology and materials leave their markAn appliance plant with 80 to 100 presses in opeation is likely to buy new presses regularly. Under these circumstances, it makes good sense to pursue aggressive productivity goals inch by inch through steady advances in such prosaic concerns as machiner ergonomics, prventive maintenance, tooling efficiency, and material quality.
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Hydraulic forming takes a front seat: How an automotive supplier improved quality characteristics on seat adjuster channelsFor about 50 years roll forming was the process of choice for making seat track channels at Dura Automotive Seat Systems, Stockton, Ill. While the process was high-speed, low-maintenance, and flexible, it also caused channel end flare, twist, and bow.
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Using a gel-type tube lube: Manufacturer decreases waste, improves lubrication |
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Choosing the right robotic weld cell for your operationYour company's first robot may cause more trouble than expected. This doesn't mean that the robot will not work, but it is a piece of
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Maintaining and troubleshooting HF welders: A common-sense approach for vacuum tube and solid-state machinesThe basic steps of general preventive maintenance and troubleshooting for both vacuum tube and solid-state high frequency (HF) welders should assist in keeping welders online and producing pipe or tube.
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Taking the troubles out of tube mill tooling: Preventing and solving some common problemsThis article discusses the prevention of problems associated with tube mill tooling, touching on maintaining tooling, as well as troubleshooting common problems that may arise during the tube production process.
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Welding exhaust system components: Laser technology may aid this traditionally high-volume applicationIn the field of automobile exhaust systems, such components as manifolds, pipes, catalytic converters, and mufflers are joined either by the car manufacturer or by a subcontractor to form a subassembly ready for attachment.
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Laser-integrated robotics for assembly: How one job shop met an aluminum welding challengeIn recent years laser welding has advanced into many different industries, from automotive to electronics. With lasers, it is possible to weld at high speeds with great efficiency. Once unthinkable applications and processes are now being developed into working systems.
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Programming multiple robots: Operating two or more robots from a single point of controlIn many applicatios -- such as large-component welding, press-tending lines, and multiprocess cells -- running multiple robots from a single point of control assists in preventing collisions, simplifying the programming structure, and reducing integration cost. This approach also meets the American National Standards Institute/Robotic Institute of America (ANSI/RIA) R15.06-1999 safety standard.
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Don't be a hot dog with heating heads: Tips for safe useSome call them rosebuds, others call them multiflame heating heads, and a few call them heat sticks. No matter what you call torch attachments, this article is a frank discussion about these tools that use oxygen and a fuel gas to make a lot of heat quickly. When used properly, they can make quick work of many heating jobs.
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Spinning your wheels?: Separate grinding wheel facts from mythsGrinding wheels used in welding and fabrication are strong, tough tools, but many in the industry have called them "rocks" or "stones," implying that they're unbreakable.
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Supporting the defense: Manufacturer uses direct diode laser to weld missile canisters |
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The Brakes: Press Brakes and You -- Preventing common mistakes on press brakesMost common mistakes made while operating press brakes can be avoided with a little diligence and awareness of where others have gone astray.
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The Brakes- Press Brakes and You -- How to get the most out of your press brakeProblems with your press brake imperil what could be the most valuable machine you have. Take pains to ensure the health of this valuable piece of equipment.
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Job shop reduces costs, improves laser's output: Laser regulator minimizes gas contaminationToday's job shop market is characterized by unrelenting competitive pressure for laser processing services. Job shops are expanding into niche services such as multiaxis laser processing and thick plate applications to differentiate themselves from their competitors. Others are performing additional services such as forming, welding, painting, and assembly to add value.
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