Using a hand-held plasma cutter: Exploring techniques for cutting, gouging, & maintenanceNeed to learn some techniques for cutting, piercing, and gouging with a hand-held plasma cutter? Read on for six steps to follow when cutting; information about gouging; and tips on maintenance.
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Tube Hydroforming Design Flexibility—Part I |
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The basic elements of tubular hydroformingMany factors come into play when attempting to execute a production hydroforming operation, among them material selection, friction and lubricants, tube bending and preforming, and equipment. Many companies in the automotive sector are experiencing great success with the process, which can reduce weight, overall costs, and the number of parts per vehicle.
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Tube Hydroforming Design Flexibility—Part II |
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Dealing with internal pressure in free hydraulic bulging: Predicting results with FEAFor hydraulic tube bulging, direct pressure control is the most commonly used process. Pressure control allows engineers to determine the correct capacity hydraulic system and, more importantly, prevent tube rupture. However, inflow control, or control of the volume of fluid inside the tube, theoretically could be another viable hydroforming process. Finite element analysis has shown that inflow control could allow engineers to more accurately predict deformation behavior and therefore enhance the hydroforming process.
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Mill coolant system design: Lubrication is more than meets the eyeWhat kind of coolant system you construct for your tube mill or roll forming operation is just as important as what type of coolant you use.
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Exploring upgrades in stamping presses: The top 10 improvements in the past 50 yearsThe years have brought a host of improvements to stamping presses as technology has made presses more efficient, safer, and easier to use.
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Troubleshooting your stamping operationA common thread runs through all effective troubleshooting approaches: the skill of observation. Learn to use it to your advantage.
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Pairing the right hydraulic press with your application: Getting the best return on investment with the right returnChoosing the right hydraulic press for your application is crucial. Identifying the right press capability up front can eliminate additional costs and startup delays. Four primary hydraulic press return capabilities are return on position, return on pressure, return on pressure with dwell capability, or combinations of the three. Shown is a press with return on pressure capabilities.
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The pressure is on: Prolonging die life with the help of sensor filmThe traditional method of measuring pressure distribution in stamping operations—the die spotting blue technique—reveals the pressure points without actual pressure readings, making it difficult to balance in relation to other die components. A thin, flexible, Mylar-based sensor film that instantly captures and permanently records pressure distribution and magnitude between any two mating or contacting surfaces has emerged as an alternative to traditional pressure testing.
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Setup or cover-up?: Too much bending pressure can — but shouldn’t — compensate for poor tooling setupSetting up the tooling for a tube or pipe bending machine isn't as simple as it seems. Many variables are involved, making this a difficult task. A further complication is the tendency for many operators to adjust various pressure settings to compensate for poor tooling setup. The bend might turn out okay, but at a cost—a loss of process control and shortened tool life. Using a simple four-step setup process is the key to good bending, process control, and optimal tool life. This setup procedure also facilitates troubleshooting.
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Producing quality ASTM A249 and ASME SA 249 pressure tubesDetails are everything when you're manufacturing stainless steel pipe to exacting specifications.
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The challenges of laser cutting: Overcoming some common obstaclesLasers can be used to process expensive alloys as well as traditional materials such as stainless steel. However, knowing the strengths and weaknesses of laser processing is the key to determining whether or not a laser is the right choice for cutting.
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