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November 12, 2009
Organización del herramental significa optimización del punzonado El tiempo productivo de la punzonadora de torreta puede aumentarse si usted conoce su capacidad de proceso, manufactura productos dentro de esa capacidad y optimiza el arreglo de su herramental. Un proceso que no puede producir el resultado deseado de manera confiable causará desperdicio... Read more...

Article

September 1, 2009
Shaping profits with a mandrel extractor Bending a tube and preventing it from collapsing is a mystery to most folks, especially those whose livelihood does not involve bending tubes. For those who bend tubing for a living, knowing how to decrease ovality in the bend region can be of interest. Before discussing strategies for... Read more...

Article

September 16, 2008
Reflections on a perfectly symmetric ellipse While many of BR Sculpture's projects involve casting, the company does quite a bit of fabrication work too. Like any fabricator, BR's owner, Brett Richards, occasionally is stumped by a daunting manufacturing problem such as this one-forming a perfectly symmetric frame for a mirror. A... Read more...

Article

November 7, 2006
Fabricator finds tubular niche Although Illinois is known primarily for its fertile fields and agricultural output, it's home to many manufacturing companies too. John Deere incorporated Deere & Co. in Moline. DaimlerChysler manufactures automobiles in Belvidere. Caterpiller's worldwide headquarters is in Peoria. Where... Read more...

Article

May 9, 2006
Optimizing flow through robotic welding workcells Figure 1 One of the new CNH systems welds on a loader chassis. Veteran industrial robotic user Case New Holland (CNH), Fargo, N.D., recently installed three robotic welding systems. Each system consists of an inverted robot on a large, three-axis traveling column and two... Read more...

Article

November 8, 2005
Knockout punch Punched and tapped parts are stacked on a pallet to be delivered to the press brake area for bending. A finished part (after bending) is shown on the left side of the stacking table for illustration purposes. This is an application destined to stay in the U.S. It's a large,... Read more...

Article

September 13, 2005
Software brings new intelligence to press brakes Software with the capability to store and apply process intelligence enhances fabricators' ability to achieve first-part accuracy; reduce part waste; and meet demands for small lot sizes, short turnarounds, and complex shapes. To keep up with profound changes in the manufacturing... Read more...

Article

June 8, 2004
Plasma pleases plenty In case you missed it, check out this excerpt from the article "National research programs explore plate welding for shipbuilding" in the March 2004 issue of The FABRICATOR®: One project objective is to introduce laser cutting technology—which is already being used to cut sheet... Read more...

Article

February 12, 2004
Laser cell system gives job shop the home field advantage Photo courtesy of Lund Industries Inc., Wheeling, Ill. No stranger to the economic fluctuations in the industry, the 50-employee company has weathered the heavy volume demands in the economic boom of the late '90s as well as the current intense global tournament that has forced U.S.... Read more...

Article

February 12, 2004
Cutting through five myths about modern lasers The following five myths about modern laser cutting machines can help the experienced user stay on top of the game and give the prospective laser user a few things to keep in mind. Myth 1: Automated laser cutting systems are too complicated, expensive, and big for small and medium-sized... Read more...

Article

December 11, 2003
Folding technology makes sweeping changes In particular, sheet metal was used extensively for roofing and building cladding. These applications were well-suited to the swing bending machine's geometry, and the modern metal folding industry was born. A number of German manufacturers began adding powered backgauges with... Read more...

Article

November 6, 2003
New PC-based controls open path to better press brake utilization A critical benefit of offline programming and bend simulation is that fabricators can determine upfront whether the part can be bent, avoiding shop floor trial-and-error. Traditionally, press brake operation has required skills that could be acquired only through years of on-the-job... Read more...

Article

October 23, 2003
Programming multiple robots Figure 1 Two robots can weld on the left side of a large vehicle frame, while two other robots weld on the right side, with all robot motion synchronized by a multiple-robot control. Multiple Robots, Single Process Multiple-robot control can increase productivity in workcells in... Read more...

Article

June 26, 2003
Press brakes: the quest for a happy ending Cast: Press brake manufacturers and users. Genre: Suspense/Drama/Horror. Plot: Our hero, Press Brake Professional, fights a life-and-death struggle with the forces of Foreign Competition and his nefarious gang of cohorts—Tiny Orders, Slow Economy, and Skilled Labor Shortage. With... Read more...

Article

June 12, 2003
Al GMAW: CC or CV? I've read that constant-current (CC) power supplies are preferred for gas metal arc welding (GMAW) aluminum, but when I visit companies that sell welding equipment, they tell me I want a constant-voltage (CV) power supply. What's the real story? Can I use the more common CV power supplies or... Read more...

Article

June 12, 2003
Loading up on quality, productivity, safety Like the products it manufactures, CNH Global N.V. has to stay on the move—technologically. The company's Wichita, Kan., facility uses robotic welding to help produce Case- and New Holland-brand skid steer loaders. Powerful yet quick, skid steers can spin on a dime and move heavy... Read more...

Article

August 29, 2002
Automating for the future Object Tony Thompson and the rest of the crew at Total Tooling Inc. know the importance of quick design time. Success at the nine-person shop in rural Sabina, Ohio—which specializes in designing and manufacturing bend tooling for the automotive and aerospace markets—rests on... Read more...

Article

November 15, 2001
Setting realistic goals for robotic welding projects Companies interested in purchasing robotic welding equipment often expect robots to solve all their productivity and quality problems. After installation, the actual results often do not meet the end user's high expectations. The natural conclusion is that the robot company dropped the ball;... Read more...

Article

October 11, 2001
Remote GTAW of spent fuel canisters: How this process reduces operator exposure to radiation Among many tasks that Nuclear Utilities perform is to ensure that radiation workers are exposed to the lowest possible amount of radiation. The industry has to follow strict exposure limits, and all nuclear energy workers must ensure the radiation exposure is as low as reasonably achievable... Read more...

Article

May 30, 2001
Protecting dies against press system faults Mechanical switches and grounding switches were among the first devices to be used for automated die protection. Early sensing systems based on mechanical switches simply opened the top stop circuit of a press when a fault was detected. These systems, however, offered no protection from faulty... Read more...

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